As far as your lessons learned, very good obervations. A few comments:
1) flow - this is really dependent on the overall system + scrubber. You can get away with lower flow in certain situations, it just becomes a limiting factor, and lighting should really be adjusted in concert
True you can make it work, many do, but I found that lower flow results in brown, slimy, poorly attached growth (and sloughing into the sump). Can you get well attached green with low flow? Maybe I just didn't play around enough.
4) I would amend this to say "if you overload with light, allow for dimming" and this is the latest thing that I have discovered really makes a big difference when it comes to LED lighting. You can knock down LED lights with diffuser and other techniques, but the best results seem to come from using a lot of LEDs to get good even coverage and then dimming them to match the system's needs. Initially the dimming being very low for the break-in stage, then ramping up as the screen matures and it can handle the incident light.
On the vertical/slanted single-sided setup, this might work for you but watch for signs of detachment. You might be surprised at how much more quickly this can happen simply be removing the light from the other side. Even adding a waterproof low-power SMD ribbon strip to the back side (if it's clear acrylic) might be enough to extend the growth period by several days, simply by supplying the shaded base of the screen with a little light.
The steeper the slant, the better, as you tend to get more water passing over the top of the growth substrate/screen the more horizontal you go.
the only other recommendation I would make is to ditch the Royal Blues and use Hyper Violets instead (semiLEDs from Steve's LEDs are my choice)
All good points, I will go pretty steep, I'm mostly trying to avoid splashing and dead zones from some big lump of algae blocking flow below it... And ease of cleaning, which I didn't mention in the first post, I didn't find hauling that vertical screen out to be much fun, I though something I could pull out flat might be easier? Or maybe I'll just go back to vertical, and put in a diffuser. So many choices, Ha!
Your point about the two sided light is one I've been thinking about a lot tho. Didn't think about detachment, I saw that with low flow but I guess I never had low light to worry about. Hmmm...
Has anyone ever tried a wavemaker style scrubber, reversing flow to keep the algae strands waving around and well mixed? Is that a crazy idea?? Getting back towards the chaeto ball idea maybe.
Thanks for the help!