First off, thank you to Peter for bringing me on as the wa wa wa water boy. I loved the challenge and I loved to be apart of this tank in any way.
I consider myself knowledgeable when it comes to water, although am learning when it comes to this reef hobby. I have had a 90 gallon for 4 years and I have a water system similar to Peters for my own tank. Now I have never owned a 1350 gallon tank so I didn't really understand what would someone need with a tank that size. As some of you recall I was posting that we can bring in a commercial unit which produces 1200gpd and would fill all of Peters storage bins in a couple hours, rather than days. Well 3 people quickly made me look at this in a totally different perspective. First Sarah B made a post saying that she is excited to see me bring commercial elements to the hobby. Then I met Peter, and we entered his fish room ( i.e. technodrome... I am younger then most of you so I use ninja turtle references) and noticed that it was silent. There is a fan that makes a constant hummm and that is it. In the water industry commercial membranes need high pressure which can only be made by booster pumps. I have said before the quietest booster pump in the industry is the loudest we have in our hobby. I can't have Peter sitting in front of his tank and every so often when the systems draws water he jumps to the sound of a train wreck in the fish room. Then I met Mr. Wilson, who really put it into perspective for me in plain English. "œWe only need about 20gpd", so really we don't need all sorts of equipment to make a lot of water, we just need consistent quality and piece of mind. Because you can perform all the best practices you like, but if your very first foundation which is the water your adding to your tank is not perfect, then its all for nothing. So I went back to redesign.
I came up with a 4 membrane and 6 filter system which some of you recall I posted a few weeks ago. I did this because I still had the mental block of more power!!! plus Peter had two dedicated water lines which I figured I would capitalize on and make two systems. Well I built this and came to Peters to install, and sure enough it would not fit. I only had little wall space to work with, as you can see in the pictures. So I then cut the unit in half and put 2 membranes and one set of filters. I separated the unit over two walls and squeezed everything in where I could. The unit I measured is producing about 250 gallons per day and the ratio is 2 gallons of product for every 3 of waste. I originally had the membranes in line which was producing 1:1, although the TDS was not consistent enough for my liking so I changed them to parallel. Since I have done this the units waste was pushed up a little but the consistency is amazing. I will go through it all step by step as shown in Peters Pictures.
Picture 1 is showing 2 readings of TDS. One post RO and the second post DI. When the RO is running its 3 TDS (I'll explain what I mean by when its running later on) which I am really really happy with.
Picture 2 is just a overall shot of the system. You can see I had no where to add the second system.
Picture 3 is where the magic starts. You can see there is two water lines, I only used one. From here you will see the water is running on a 3/8" line to the pre-filter housings. I used all 20" high quality housings. Cheap housings will lead to one of two problems. Either they crack from pressure or worse they allow bypass. Bypass should be every reefers worst nightmare because if water bypasses the filters, which I believe was happening on Peters original system, it will allow Chlorine to enter the membrane. Everyone knows chlorine will destroy a aquarium if it ever entered the system. Also chlorine will destroy on contact a RO membrane. If the RO is being damaged your TDS will rise and rise, then your DI is getting hit with higher TDS. Once this happens your going to test your water one day and notice your water going in is 10 TDS. Who knows how long its been doing that? those of you with Auto Top Off Systems, do you check your TDS every day? This is why carbon filters are key. To be honest sediment filters you don't need to look for the newest and best thing, but carbon you do. I chose a simple 5 micron sediment filter and then followed it up with 2 GAC carbon filters from Watts. I choose GAC only because from my experience blocks don't do well in Southern Ontario. They plugged quickly due to our high iron and I have always had success with GAC. I put two only because its a inexpensive thing to add and it offers so much more piece of mind. If a carbon filter is rated for "œx" amount of gallons, its calculated by taking the US average city chlorine amount and dividing into the amount of chlorine that specific filter can absorb. So really if its rated for 5000 gallons, that may not be the case for Peter or for anyone if your chlorine is much higher in your area. Also at different times of the year your city might add more chlorine then usual due to seasonal issues. Carbon has a finite life just like the DI, so having a second one just to make sure doesn't hurt. I still recommend changing them both at the same time even though the second one doesn't do much. Its still best practice to change them both and that way you never need to be concerned about chlorine getting to the membrane. I personally believe every aquarist with a tank above 55 gallons should have 20" pre filters with high quality housings and filters. 10" filters and housings are designed for Drinking Water. Our hobby is a middle ground between residential and commercial. We use way to much water and way to much continuous flow for 10" filters. Think about how much water it takes to fill up your glass or water bottle. Just a few seconds and oz. In this hobby we run our RODI for days and hundreds of gallons at a time. A good quality 10" carbon filter for drinking water is rated for about 2000 gallons (most are 1000). So really that is about 250-350 gallons of water changes using standard sold RO units. Because your unit wastes about 5 to 6 gallons for every 1 good one. So lets use 5 gallons of waste, that equals 333 gallons on that filter. That is on a high end filter, most are even worse then that. Now your replacing your filters every 6 months when really they should be much sooner. Now this is fine with drinking water because 333 gallons of drinking water is a lot for a family. That will take 6 months if not longer. I had a 90 gallon for years and just upgraded to a 180, I have used 20" filters all along. These can handle up to 10,000 gallons. With a proper RO that should last you at least 4000 gallons of product water.
Picture 4 is now showing us the membranes. The 3/8" tubing is split, as I said we are running two membranes in parallel. From there I switch the line into 1/4" and they both enter that box like unit. That is a auto shut valve. What this does, is when the water is full in the sump/refuge/storage tank etc no more water will be coming down the product line. So when this happens back pressure will build up in the product lines after the RO but the drain in the RO will flow forever. So this unit senses the back pressure from the product line and causes the source water from the filters to stop from even entering the membrane. This way the drain stops and your not wasting water or your pre filters for nothing. Moving forward each line supplies there membrane. From there each membrane has a drain which makes it way to the sink. Inside the drain line you have flow restrictors and check valves. Flow restrictors basically are what allow pressure to build up inside the membrane to force the water to do the opposite of Osmosis which we call Reverse Osmosis. Without a flow restrictor a RO membrane can not work. Now don't be fooled by companies who say "œohhh you want 100 gpd from your 50gpd membrane. Just change the flow restrictor to one for 100gpd... its cheaper" Absolutely not!!! A 50 gpd membrane is rated for that for a reason. The materials in which its made of and how its made etc are so for a reason. If you use a higher rating flow restrictor your forcing the membrane to send more water through which will allow much higher TDS and will not allow sufficient flushing of the membrane = replacing faster = serious water quality issues. If you want to upgrade your membrane you need to upgrade all the proper parts. The membranes I used are also from Watts and are producing about 125gpd each.
Picture 5 and 6 I will explain together. We talked about TDS creep before, and I mentioned above I would talk about running 3 TDS later.. TDS creep has two meanings to people. 1. Is cheap membranes while running (producing water for a few minutes non stop) will have different readings of TDS. All will move up or down 1, 2 maybe even 3 ppm. Some jump around 10+ which is poor performance. Sometimes means its a bad quality membrane, sometimes it means a good one has done its time. The second, much more common TDS creep is after a unit has been shut for so long and pressure has built up inside the RO, water will begin to saturate the RO membrane. When your system draws more water all of a sudden you will have a spike in TDS sometimes can be super high like only 60+ TDS. When I set up Peters membranes in line I was getting up to 35 TDS. This alarmed me so I changed it to parallel and now we only get up to about 20ish. This will happen to every single membrane on the planet. This creep will effect the DI resin and will saturate its capability much sooner. A DI resin just like the carbon block has a finite amount of TDS it can saturate. So the higher the TDS coming through the faster you saturate the resin. I will touch more on this in the next step. So to save our DI resin and to reassure our water quality. I have used a Dual TDS controller with a 3 way solenoid valve. I have set the controller to reject any water above 10 TDS. So when the RO starts running again and the TDS creep is coming through the pipes. The controller registers the high TDS and sends a signal to the solenoid. The solenoid will then switch and send that water down the drain rather then allowing it to get to the DI resin. Once the TDS creep has passed and the controller will register a less than 10 TDS again and will switch the solenoid again sending the water to the DI resin. Once this unit starts running it always sits at 3 TDS post RO. This feature also come in handy when no water is being dispensed at all. When all the tanks are full, TDS creep will also come in. You can watch the TDS meter register higher TDS readings. So to prevent the membrane from long periods of saturation which can damage it, once the TDS hits 10 the solenoid will open forcing that poor water out and flushing the membrane again. So every roughly 30 minutes the units spits out a 1/4 gallon of water or so. This way the membrane is always well flushed and well maintained. This will lead to long membrane life, which is not something these membranes should have when we force them to make so much water for such long periods of time.
Picture 7 is the Big Blue!!! This is our DI resin, its a 20" full flow housing meaning its 4.5" wide. This bad boy has a 2350 grains capacity DI resin. This is how much TDS it can handle. The formulas I posted earlier in the thread. Here it is again using 3 TDS.
G = Grains capacity
T = TDS
X = Grains of hardness
Y = Gallon Usage
X = T/17.1 and Y = G / X
X = T / 17.1
X = 3 / 17.1
X = 0.1754
G = Y / X
G = 2350 / 0.1754
G = 13,398
So this calculation in a perfect world shows that the DI resin should last 13,398 gallons of PRODUCT water. Now ideally Peter will have those first few seconds of water below 10 TDS but above 3 so my estimate would be that this DI resin will last easily over 10,000 gallons and that is a pretty modest estimate. That is easily over 1 year of water for Peter. When the TDS creep passes and the solenoid allows water to the DI resin, its literally about 1 or 2 seconds until the TDS returns to 3. Although the climb and drop above 10 can take up to 10 "“ 15 seconds. That is a long time with high TDS going into the resin. Those of you allowing 30-60 TDS through to your DI can use this formula and see how fast the DI gets saturated. And you better hope that the resin is getting enough contact time to remove so much TDS. Don't feel like a DI resin is perfect and will remove all remaining TDS. This resin like any needs enough contact time, hence again why I use 20" it allows the water more time in the resin before coming out. Also with less TDS entering the resin its much easier for it to be removed. Having jolts of water with 40 TDS running through a 10" DI resin is tough for any resin, no matter the quality. Its not enough contact time to remove so much TDS.
After working with Peter and Shawn I see that best practice is not about how much water you can make, rather what kind of water you can make. Every reef hobbyist puts huge investments into their system. Financial, physical and emotional. Our live stock can cost enormous amounts of money and a system crash could be the end of the hobby for some. Peter has emphasized many times that this thread is not about how big or fancy his tank is, rather "œBest Practices". I don't see how having the best skimmer or lights on the market will be of any use to you, when your using poor water quality as your absolute bottom foundation. This is something we should all have fail safe upon fail safe to assure us our auto top offs are only allowing 100% pure water into our systems. That our water changes which are designed to remove bad products are in fact only removing bad and not adding any. I feel this RODI system is best practice and is not only for those of you with 1350 gallon tanks but even the guy with a 90 gallon tank. In reality there is not much difference.
Feel free to ask all the questions you wish. I will answer them the best I can. As Peter has suggested any consumer related questions please respect the thread and PM me.
Drago