Conclusion:
There is no significant difference in performance tested between the Eheim 1260 and 1262 pumps when both are fitted with the ER volute assembly. IMO, these pumps are identical. The difference between the two pumps is the volute intake diameters and this change is responsible for the difference in flow output, current rating, and wattage rating listed on the label of these two pumps. In other words, what makes an Eheim 1262 is the large diameter volute.
There were some notable differences in volute assemblies. The Eheim 1260 WPV has a small restricting orifice, whereas the H&S 1260 and Eheim 1262 WPV both had much larger orifices. So the question many people have asked is: Why does Euro-Reef have to use an Eheim 1262 pump to get the same performance statistics that H&S and Deltec get out of the Eheim 1260? Well, I believe this question has been answered.
The Eheim 1260 used by H&S does not come with a standard volute. They changed it. There were appreciable differences in volutes between the WPV 1262 and the H&S 1260. The WPV has ¾†FPT intake just like the Eheim 1260 WPV but with a large diameter orifice. The H&S has a non-threaded intake with an orifice that appears to have the same diameter opening as the 1262 WPV. So this explains why the Eheim 1260 WPV with a standard volute does not work as a skimmer pump. The orifice is too restrictive and the pump cavitates. I tried this and posted results in another thread. The pump failed to work.
So the next question one may ask is: Why does ER resort to using the Eheim 1262 instead of using the same volute as the H&S? I think this is where ER took a simplistic approach to finding a pump that can be modified without elaborate changes. Another way to ask the same question is: Why doesn’t H&S just use the Eheim 1262 WPV? I believe the answer is simple, Location, Location, Location. H&S and Eheim are German companies. I think it would not be unreasonable for H&S to communicate with Eheim (in German which ER probably can not do) and special order a part that meets there specific needs. Another possible answer may be even closer to the truth. Germans use the metric system. If you recall the Eheim 1262 is fitted with ¾†FPT threads. This appears to be a US version water pump. In fact the H&S Eheim 1260 does have a non-threaded volute that appears to be metric.
I tried fitting ¾ and 1†pipe into the intake and neither fit. So, I think ER found a simple solution to using one of the best made skimmer pumps. They purchase the US version Eheim 1262 and stick a ER PW in it. I also noticed that the ER 1262 uses an output pipe that is glued into place, not threaded into the standard ¾†FPT. This would allow for increased water flow over the smaller connector. However, the pipe they use to fit this is nonstandard. It is either a metric pipe, or they mill a 1†Schedule 80 pipe to meet there specific needs. By looking at it, appears to be a metric pipe.
The final results do not indicate a significant difference between the ER Mod Eheim 1262 or the H&S Mod 1260. In fact both pumps outperform the listings on the labels. The 1262 is rated for 80 watts and the 1260 is rated at 65watts. Both pumps, modified and used as a skimmer pump, consume only 40watts of power. This is great.
I think it is fair to dispel the notion that Euro-Reef has to use a stronger water pump to get the same results as Deltec and H&S. As indicated in my testing, the pumps perform the same.
Here are some other test results. All were tested with ER volute:
Test 3. Eheim 1260 Cerreta’s Mod with Large Spike Wheel (SW) 7lpm.
Test 4. Eheim 1260 Cerreta’s Mod with Small Spike Wheel (SW) = 7lpm, 24watts, 0.69amps.
Test 5. Eheim 1260 Cerreta’s Mod with 3ply Gutter Gaurd (GG) on Needle Wheel (NW) = 8lpm 25watts, 0.62 amps.