I made a light for my 54 corner and used 12 x 8 1/2 with 1 " fins and 1/4" thick base plate. the size fit my corner tank well though I probably could get away without the fan due to the 1/4" thickness, here are some pics for reference.
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I believe I got the heatsink from HeatsinkUSA and the rest from Rapid LED. Rapid was great to deal with and, as the name says, fast. HeatsinkUSA was slow and actually forgot my order till I reminded them. Even being slow, I'd probably use them again as I was happy with the product.
Vary nice .. I like how you incorperated the drivers all in one neet little package.
Thanks Tony, I designed it with my upgrade in mind, originally a 120 now a 125 gallon.
Due to the change in tanks, 4 foot to a 6 foot, I am going to have to change my design and heatsinks which is why this thread caught my attention. I will need to develop a new template for drilling and tapping as I will now have to go with 3 longer heatsinks.
The design will also have to be changed as I now have an Apex controller so won't be needing the manual dimming circuits, the black box, as it will be plugged into my Apex for control.
I know what you mean about the DIY LED threads, they have become monsters and are difficult to work through. I am looking forward to see what you come up with so that I can improve my design before the final assembly.
I have some pcb boards for led drivers if anyone wants to build thier own drivers . I have four I can part with. Thread for drivers http://reefcentral.com/forums/showthread.php?t=1759758 just ordered my parts for drivers. Already built the Hydra controller to control mine.