Did you find anything out about this? What current are you drawing over them?
I am installing a new timeclock system at work. They are PoE and the documentations says they use 12VDC at 700mA. So I am thinking maybe that is not too much current.
Come to really think about it, the 6 pair cable I used for my LED strings is not all that different from Cat5 pairs. I really would like to use Cat5 for everything as it's cheap, easy, and the cables are readily available almost anywhere now.
should be 577ma maximum current for cat5 per conductor according to the charts
Length of wire and makeup (stranded or solid) all factor into it as well...
The larger POE current loads you guys are referring to are using more then 1 pair to transfer power. Some devices I've seen are listed up to 51W but are using 4 pairs to transfer that power
Absolutely. Use them as you please.
I can't say if these will work for other board houses. I do believe they *should*, but I did use itead's rule check and CAM processor to generate the files so they might not. However, if you find a board house you want to use they should have guidelines for producing gerber files, which can be completed using the BRD and SCH files I posted on Google Code. It's actually a really simple process. Having said that, itead is in China and they ship to the US. I don't see why being in the UK would be a problem for you.
The copper pour is a standard process so they shouldn't have any problem with that either.
Per the engineer I talked to he basically confirmed what the Cat5's are rated for - 60V @.7a; however he did mention that its unlikely the wires will heat upto 2amps; however the longer the cable the more voltage loss.. but for our applications where only a few feet of cable is used he said its a non issue; and ofcourse there was the disclaimer about the wire heating up at higher amps question
He also recommended cat6 over cat5 if possible, as it has lower AWG.. more copper less resistance at higher currents so less heat. Did a quick check on the net and it seems to rhyme with what others have posted.
Thank you. I was thinking of a couple of mods but haven't got the hang of Eagle. It's harder than I thought lol
The boards I ordered were just shipped. Now for the 2-3 week airmail wait.
Haha. Interestingly nice. Looks good. Only thing I would interject my opinion on would be the supply traces. They are big, so it probably isn't much of an issue, but I try to avoid 90 degree turns on traces. Just a personal preference really.