O.k. Here are the pictures I have promised. I just put them all in the pictures section instead of loading up this thread with them. Just click on the link at the bottom for pictures and slight descriptions. The main Description of this DIY return plumbing method and theorys on why it works are in this thread...read them here.
Note about the pictures: I am still in the testing phases of setting this tank up, so the tank,sump,refugium are empty. Just running with fresh water untill I get my plumbing perfect first. I plan on removing all of the vinyl hose after all tests are complete!
On the sump pictures, the PVC is the main ball valved controlled returns to the sump/refugium. I am looking for gate valves to replace these with as they should offer a more precise control over flow rates that will not "get stuck" like ball valves.
The Grey vinyl hose is the return from the "emergency" return to sump. I will replace this with 1" pvc pipe like the main return as soon as I can figure the best place to "dump" it into the sump.
The clear vinyl hose is the output from the pump(just a RIO 2100 for now) to the tank. Just an over the rim type of return with safety holes drill in it to prevent a back flow to the sump in the event of a power outage. I will eventually like to plumb this to a Sea swirl type of rotating pump return.
Note: ALL the pictures are at full operating flow rates, approx. 450 -500 gph. Do you see any air bubbles in the sump???? This set-up is EXTREMELY QUIET. It is right next to the TV, and the DVD player,when its running, makes more noise than this tank does when its running. THIS IS NOT A JOKE! I am completely honest about this. If you cant stand all the noise your overflow/sump makes, you should give this a try!
I will gladly answer any questions about this or try to offer any help in set-up if anyone needs it.
Any questions or comments????
Later Herbie
Silent overflow system pictures.