Bean, I am going ahead with the new tank build and intending to use the very narrow 1.5" coast to coast calfo box in tank and then larger outside box on the back of tank for the drain pipe connections per your design.
Do you think the ball valves work as well as gate valves for the drain adjustments?
I now go over the back with the return plumbing and would love to not have that piping on the top of and around the rim of the tank, but I'm also nervous about drilling a lot of holes in the tank for returns or closed loops(especially closed loops and where to drill for good circulation, that 's so permanent) any good advice or illustrations?
One other thing, sorry for so much but I'm scared to death about how well my tank inhabitants are going to survive while this change over is happening. I have a 55gal to setup in during the change over but if will be really full with the rock and sand from the 90 gal. BTW, how about the sand from the VERY DEEP SAND BED that I have should I be worried about toxic gas for the lower anaerobic layers when I take the sand out causing problems being turned over and remixed?
Sorry if I'm to off topic but I'm doing this starting this week end pending delivery of tank and I do have to have the old tank ready for exchange, it is a replacement.