well I finished up the reworking last night. I did an oval arm for the motor shaft and its double thick where it connects to the motor. I ran it all night with no problem, it was still turning no problem when I unplugged it this morning. I'm sure the problem was my wiring, I took extra care in wraping it up and making sure it was tied up and out of the way this time. I should have built a guard all the moving parts so no amount of shaking it around would put the wires in the path of the moving parts. I'll probably do that on the next one, and retro fit this one if I have any problems with it.
I took a few pictures of the almost finished project that I'll upload a little later. I also took a movie of it moving so people could see the 2.5rpm in action. I'm not sure if I'll be able to find a place to host it, but if I do I'll post it. All thats left is to get the indicator lights from radioshack and hook them up, then its completely done. I'm going to guestimate pricing for people so they will have some idea. It can certainly be done cheaper than I did it, in every area.
EASY BUILD.. just takes some time and patients.
$8.50 Housing (Lowes 4x4x2) box
$3.99+S Motor
https://www.surpluscenter.com/item.asp?UID=2006031613352805&item=5-1563-A&catname=electric
$0.00 Acrylic arms (I had it laying around any plastic would work these are not big pieces)
1 motor mount
1 motor to tie-rod arm
1 down tube cam
$4.00 rc car tie-rod - ( also posted a link for 4 for $6.69) but I paid $4.00 local to replace the one I took from my rc car.
http://www2.towerhobbies.com/cgi-bin/wti0001p?&I=LXJK15&P=X
$5.99 14g wire (lowes) (I got this so it would fit my gromets)
$1.99 1/4" gromets
$3.99 4 way switch (Off, A on, B on, A&B on)
$0.00 3/4" pvc.. I used about 3 inches of this and for the down tube holder, I had to dremel it out a little, A 3/4" slip coupling would work also.
$0.00 1/2" pvc.. this is the down tube.
ADDED:
Forgot I also bought little bolts, I got one package at lowes for about $2.00 and will have lots extra so it probably doesn't even count.
TOOLS:
Razor knife (x-acto)
Dremel
superglue
Heck I think thats it.. so it comes out to $28.46 plus some for the shipping, and I'm going to spend about $3.00 more for indicator lights. I'll go see about getting up that movie and a few finish pictures.