Hey there
Silence - good to hear from you again
1. Go easy on the cement. More cement means more hydrates that need leeching, and contrary to common sense, the higher the aggregate to cement ratio, the stronger concrete becomes. Typical construction concrete is usually a mix of 1:6 - one part cement to 6 parts "other". We generally go for 3-4 parts "other" to make a more workable mud, but one could go as high as 5 or 6 parts and have really porous, quickly kuring rock.
2. Stuff floating does not preclude the rock being kured, but does make it more unlikely - but it would be a good time to check it just to get an idea of where it is at.
3. How much rock is in that little bucket? 5g buckets are ok for a rock, maybe two, but water volume is the key to a faster kure. I assume you've been changing water?
4. Did you treat the rock with vinegar or did you skip that and go straight to the water?
5. No more "cooking" of the rock! The rock sauna is the way to go if you want quickly cured rock using steam. "Baking" does "work", but the future risks to the rock are too great for me to say "Do it this way." Not to mention that the MRS means no fumes and no mess that can't be hosed out, and if you have a propane burner, this can even be done outdoors when the weather permits...
6. When we make rock, there are really two parts - the cure (where the rock gains strength), and the kure (where we leech out the calcium hydrates). Curing of rock takes around 30 days, unless it is accelerated (say, with steam or admixture). Since we are talking about steaming here,
curing is reduced from 30 days to around 24-48 hours. Unfortunately, kuring takes as long as kuring takes. Density of the rock can effect the kure. Temperature can effect the length of kure. Lack of proper water changes can effect the kure. Using vinegar (or other acid) can speed it up, but again, acid isn't the best thing for cement, so you have to decide for yourself if the potential risk is worth it. Without acid, my
average kure time is around 3 weeks, but then I am also changing water every 3 days for the first week or so, using heaters in the bins and make perlcrete, which is very porous. If I use acid, that time-frame is reduced to less than 2 weeks.
7. Leave the salt alone until after the steam - it does make it a bit harder to remove the salt, but by leaving it alone, there are fewer sodium molecules freely available that want to become part of the cement - less sodium, better cure. Once it is done steaming, you can put the rock in hot water (less than 65-70°C) to dissolve the salt more quickly and start the kure. The kure should also proceed more quickly in hot water, so that is a bonus.
Hope this answers your questions. If I missed something, just give a holler and I'll do my best to help you out
