Well, I made the switch this weekend - or phase 1 at least. I removed my Ampmaster from my closed loop (good riddance!) and swapped out the big Sequence pump with a Blueline BL1100. The Blueline runs through my chiller and to a single return in the tank, and it's flowing about 600 gph. I used a Maxijet 1200 to feed my skimmer, which worked out perfectly (I didn't even have to adjust the gate valve).
So far, I am very encouraged by this change. Almost everything about it has been positive. First of all, my temperature without the lights on dropped 2 degrees last night, and it was one of the warmest nights we've had yet this year. I was halfway through the photocycle today before my chiller ran for the first time - and that's just because I don't have enough ventilation in my canopy. I have a few more fans I've been meaning to add, and if I don't add any other pumps I bet I can keep the chiller from running at all.
The flow through the tank from the smaller pump is very nice. I was a little worried about cutting back from 2 returns (1 in each corner) to just a single one, but it has worked out just fine. I'm still getting enough flow so there is no film on the surface, and it's still enough that I get the all-important "glimmer" lines from my halides. The majority of the tank's flow comes from a pair of Tunze 6000 Streams, and they sure get the job done.
The skimmer has only been running a few hours in this configuration, but it is a foaming beast - I've honestly never seen this much foam production out of my Deltec. And it already skimmed better than any skimmer I've had before - I can't wait to see what it does now. I dropped the Maxijet feed pump into the first chamber of the sump, where the raw overflow water comes in, so I'm getting the dirtiest water right to the skimmer. I don't know which factor was more important - feeding the skimmer from the first chamber, or the lower flow rate, but it's already obvious to me that it is skimming differently.
I've only noticed a couple of negatives, which should be easy to deal with. First is noise - this Blueline pump is much louder than my Sequence was. I'm almost sure that part of that is from the pump being new. I had one of these before, and I was going to return it because it was so loud, but after a week or two of "breakin" it quieted down considerably. So I'm hoping that will be the case here. Most of the noise is actually my sump resonating, so I am going to put a small piece of flex tubing between the pump and the hard plumbing to see if I can isolate the resonanace. I can do that since I'm not trying to run a massive return pump.
The other "negative" probably has nothing to do with this change. I have a lot more detritus settling on one side of the tank since I removed the closed loop. Well, that was the reason I added the closed loop in the first place, so I'm not surprised. But, I think the problem is because my aquascaping on that side of the tank is blocking a lot of the flow from the Tunze, so I am going to rework that side of the tank. The other side, where the Tunze isn't obstructed, looks very clean.
I am hoping that by fixing the aquascaping, I can avoid the need for the closed loop altogether. If I decide to stick with the closed loop, I doubt I will use the Sequence - it's just way too much. What I'm thinking about doing (only if I decided the CL is needed) is getting a small Eheim for the return, and move the Blueline pump to the closed loop. I could send it through the chiller on the CL, and then to an OM Squirt to alternate the flow among my 4 outlets. I think that would work very well, but I'm going to try it without the CL for awhile just to make sure I need one.
So as it stands now, I still have over 4000 gph (27x turnover) of flow and it only uses 100w total. Not too shabby!