anyone tried to using Jebo WP40?

Awhile back someone explained how to install a pot on the VA line. It does work, but you lose all top end. The addition of three more parts fixes that. I put this in the controller box after trimming the board way down. Now, I can adjust all modes for intensity from wide open to crawl as well as frequency.
But three wires broke from all the jiggling and it was a pain to fix. At one point, I thought I ruined the controller. All is well, it works like a champ, but there is risk.

Here are the parts I used.
http://stores.ebay.com/Tayda2009/_i.html?_nkw=1n4148&submit=Search&_sid=872591586
http://stores.ebay.com/Tayda2009/_i.html?_nkw=2n3906&submit=Search&_sid=872591586
http://stores.ebay.com/Tayda2009/_i.html?_nkw=25k+trimmer&submit=Search&_sid=872591586
http://www.ebay.com/itm/50-x-Resist...617?pt=LH_DefaultDomain_0&hash=item3a673ad749

I did not figure this out. A friend whom I rarely see whipped it out in a heartbeat. In the rough schematic, the base of the transistor is connected to the controller (5V line) and the wiper of the trimmer is connected to pump (5V line)

I can't imagine why Jeboa did not do this from the getgo. Lose the low setting and do this.:hmm4:

Did you just solder all these component together or did you use a bread board etc?
 
This is directed mainly toward those who are using the WP40 with a controller (Reef Angel, Apex).

I'm about to take the plunge and get a Reef Angel and the $25 cable to connect the pump to the PWM.

The preset wave setting (like reefcrest) work with one pump or do you need two?
 
I just ran some simulations through circuit lab and I think with a quality pot, you can achieve this with just the pot. I believe his pot was topping out for some reason; in other words, unable to reach 100% open, which was limiting his top end. The circuit salty joe posted will actually put out more than 5v, according to my simulation, with a pot capable of reaching a 1.0 tap fraction. I think I'm going to have to setup a test on my own to put this to bed once and for all.

@rrasco,
Could you explain a "tap fraction" a little bit...
Just wanted to know what I am looking for in a Pot to give this a try...
 
Re: Variable Voltage Power Supply

This pump runs on 24v. No question about that. Giving it less than 24v is not what the pump was designed to run on. ALL speed controls to this pump are to be done by sending a dimming signal to the 5v VA line, NOT by reducing the available voltage to the pump. The Jebao controller does not adjust the 24v available to the pump, it reduces the voltage on the VA line to tell the pump at which speed it should be running, if at all.

I understand not everyone knows how motor control works, but you don't do it by limiting the source voltage unless the pump is designed that way. It's common knowledge that if the pump needs 24v to run, it needs 24v to run. This specific pump has a dimming line, the VA line, so that indicates that is how this pump was designed to be dimmed. I've stated so in this thread already, but nobody wants to listen.

Take this for a shot at an example, no matter how applicable, I hope the theory translates. If your head lights were too bright and you were able to make them less bright by reducing the voltage your car battery supplies by using a smaller battery, say 6v. Would you do it? This might make the headlights dimmer, which is what your intent is, but does that mean it's the correct way you should do it? No.

To the best of my knowledge, I am the only one on this thread who actaully did this.

Adding three more parts fixed it. Now I can go from wide open to crawl in any mode. And no kidding, it's hard to fathom why Jeabo did not replace the low setting with the ability to adjust speed on all modes.

I have not done this yet, but through my simulations you should be able to accomplish this through the pot alone, you don't need the transistor etc. My theory is your pot was not able to accommodate the top end of the signal, it should be possible with a pot that does.
 
@rrasco,
Could you explain a "tap fraction" a little bit...
Just wanted to know what I am looking for in a Pot to give this a try...

Tap fraction refers to the setting on the pot. For example, a tap fraction of .5 would mean the pot is allowing 50% of the voltage through. At a tap fraction of 1.0 the pot would be wide open. I believe the tap fraction of salty joe's pot was unable to reach 1.0, which was limiting the 'top end' of his dimming signal. The circuit he posted actually allows more than 6v through the pot, but with his pot unable to reach a 1.0 tap fraction I believe at max it was allowing around 5v, which is why it worked for him.

I need to test on my own to verify all of this, but my simulations show this is the case.
 
Tap fraction refers to the setting on the pot. For example, a tap fraction of .5 would mean the pot is allowing 50% of the voltage through. At a tap fraction of 1.0 the pot would be wide open. I believe the tap fraction of salty joe's pot was unable to reach 1.0, which was limiting the 'top end' of his dimming signal. The circuit he posted actually allows more than 6v through the pot, but with his pot unable to reach a 1.0 tap fraction I believe at max it was allowing around 5v, which is why it worked for him.

I need to test on my own to verify all of this, but my simulations show this is the case.

Isn't it critically important that the VA voltage to the pump should never exceed 5V or pump damage will result? If Saltyjoe's skimatics will lead to more than 6V through the pot, I will be very reluctant to try that. I am looking forward to you finding the right pot for us (with spec and where to buy them will be much appreciated).
 
Isn't it critically important that the VA voltage to the pump should never exceed 5V or pump damage will result? If Saltyjoe's skimatics will lead to more than 6V through the pot, I will be very reluctant to try that. I am looking forward to you finding the right pot for us (with spec and where to buy them will be much appreciated).

+1:beer:
 
Isn't it critically important that the VA voltage to the pump should never exceed 5V or pump damage will result? If Saltyjoe's skimatics will lead to more than 6V through the pot, I will be very reluctant to try that. I am looking forward to you finding the right pot for us (with spec and where to buy them will be much appreciated).

That depends on the internal circuitry of the pump itself. Until someone opens one, we don't know. It may be able to handle it, it may not. I wouldn't be willing to try on mine.

I once accidentally hooked up a dimming line that was supposed to be 5v to a 12v source on my bank of DIY LED drivers, to test. Yeah, I had to get all new driver chips for those. So in general, you don't want to exceed the voltage on the dimming line.
 
Re: Variable Voltage Power Supply

This pump runs on 24v. No question about that. Giving it less than 24v is not what the pump was designed to run on. ALL speed controls to this pump are to be done by sending a dimming signal to the 5v VA line, NOT by reducing the available voltage to the pump. The Jebao controller does not adjust the 24v available to the pump, it reduces the voltage on the VA line to tell the pump at which speed it should be running, if at all.

So help me understand what's going on here.

What exactly does the 5V VA line do to the pump to slow it down?

Here's why I ask. According to what I've read here, a decrease in voltage from the wall should mean an increase in the amperage used by the pump to even out the wattage required. I hooked up my Kill-A-Watt and got the following measurements:

24VDC in on High mode = 0.51A
16VDC in on High mode = 0.27A

Now, shouldn't the current pulled go up as the voltage supplied goes down? What am I missing here?

--Colin
 
What exactly does the 5V VA line do to the pump to slow it down?

That's part of the problem, we don't know. We just know the stock controller uses a 5V signal to control the pump. The internals of the pump could have a PWM generator, it could be using a mosfet. We just don't know.

Here's why I ask. According to what I've read here, a decrease in voltage from the wall should mean an increase in the amperage used by the pump to even out the wattage required. I hooked up my Kill-A-Watt and got the following measurements:

24VDC in on High mode = 0.51A
16VDC in on High mode = 0.27A

Now, shouldn't the current pulled go up as the voltage supplied goes down? What am I missing here?

Are you using the variable power supply to accomplish this? And what lines did you connect your kill-a-watt to? I didn't make the claim about voltage versus current so I'm not sure what the thinking on that was. That is probably derived from the fact that IV=P. Current*Voltage=Power(wattage). So in theory, as voltage goes up, current goes down.

What I do know is the pump ALWAYS should receive 24v. PWM can be a tricky thing, because if you hook up a 24v line with a 50% duty cycle and connect a meter to it, it will read 12v, but that is incorrect. It's still at 24v it's just interpreted by the meter at 12v, because that is how PWM works.
 
The variable power supply was plugged into the Kill-A-Watt, which was plugged into the wall.

Is it possible that the +5VDC VA control signal changes the actual voltage used by the pump? Could it be a variable voltage motor?

--C
 
Got it! Thanks you!

And holy crap... these things are strong.

Also if you have problems with the controller not going into night mode when all the lights are out it may be because the sensor actually needs a little bit of light.

I know this sounds weird, but my controller was working fine in normal mode with all my PC lights on.
at 9pm when the white went out and the actnincs were the only thing on it would go into night mode, then when the actinics went out and there was just the moon lights and ambient light in the room it wen back to normal mode.

I finally moved one of the moonlight right next to the controller on the sensor side and it worked fine.
Someone else had the orange light from a power strip close to the sensor and that was enough light to keep it in night mode.
 
Re: Variable Voltage Power Supply

This pump runs on 24v. No question about that. Giving it less than 24v is not what the pump was designed to run on. ALL speed controls to this pump are to be done by sending a dimming signal to the 5v VA line, NOT by reducing the available voltage to the pump. The Jebao controller does not adjust the 24v available to the pump, it reduces the voltage on the VA line to tell the pump at which speed it should be running, if at all.

I understand not everyone knows how motor control works, but you don't do it by limiting the source voltage unless the pump is designed that way. It's common knowledge that if the pump needs 24v to run, it needs 24v to run. This specific pump has a dimming line, the VA line, so that indicates that is how this pump was designed to be dimmed. I've stated so in this thread already, but nobody wants to listen.

Take this for a shot at an example, no matter how applicable, I hope the theory translates. If your head lights were too bright and you were able to make them less bright by reducing the voltage your car battery supplies by using a smaller battery, say 6v. Would you do it? This might make the headlights dimmer, which is what your intent is, but does that mean it's the correct way you should do it? No.



I have not done this yet, but through my simulations you should be able to accomplish this through the pot alone, you don't need the transistor etc. My theory is your pot was not able to accommodate the top end of the signal, it should be possible with a pot that does.

X2. If you don't want to listen to people that understand motors, by all means, run your pump at whatever voltage you want. Run it at 50 volts, you should see the flow!
 
X2. If you don't want to listen to people that understand motors, by all means, run your pump at whatever voltage you want. Run it at 50 volts, you should see the flow!

So maybe you can explain to me how the speed is changed at the motor level in this pump?

I'm not pretending to know the ins-and-outs of motors. I don't. I'm trying to learn a little more about how all this works. To that end, these "because I said so" answers aren't any benefit.

--C
 
The variable power supply was plugged into the Kill-A-Watt, which was plugged into the wall.

Is it possible that the +5VDC VA control signal changes the actual voltage used by the pump? Could it be a variable voltage motor?

--C

Unlikely, but not impossible. If it was though, why would there even be a VA line? If the pump needed variable voltage to adjust the speed, the Jebao controller would not even bother with the VA line and just alter the voltage going to the pump. You could always open your pump up and take some pictures for us.

So maybe you can explain to me how the speed is changed at the motor level in this pump?

I'm not pretending to know the ins-and-outs of motors. I don't. I'm trying to learn a little more about how all this works. To that end, these "because I said so" answers aren't any benefit.

--C

There are two options:

PWM, which is a constant voltage (24v) with a duty cycle (25%, 50%, etc) that tells the motor at which respective speed to run.

PWM_duty_cycle_with_label.gif


http://en.wikipedia.org/wiki/Duty_cycle

The other is a MOSFET. Which acts essentially the same way that a mechanical switch would. Imagine if you sat there and flipped a light switch on and off as fast as you could. That's how this would work, but much faster than you could do it manually. This is actually how LEDs are dimmed. When an LED is at 50% power, it's actually being switched off 50% of the time.

http://en.wikipedia.org/wiki/MOSFET
 
Is there any published data out there quantitifying motor wear between motor controlled by variable voltages vs motor controlled by PWM signals with fixed voltage?

I don't know much about electronics and don't really know when PWM was first utilized. There must be some studies done to compare impact of electrical equipment after PWM was discovered.

My scientific mind will only accept documented proof and not just "I said so" as Colin said.

No one in their right mind will run a 24V pump with a 50V to prove you are right, Andy. But we just want to know how negative, if any, the pump will be affected by lower voltages, specifically between 12V and 24V. If the wear is 5% or less a year, most people will accept using lower voltages to control the pump as it is much simpler. If the wear is 10% or more, that will be a whole different story.
 
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