DIY LEDs - The write-up

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Two quick questions

Any reason I shouldn't use 1/4" acrylite FF for a splash shield for my LED array. Also I want to use my Apex to dim meanwell D's. I want to use one port to dim 2 ME D's running whites and one port to dim 2 MW D's running blue, is this possible and if so can I run it all over CAT 5 wire
thanks

Little help
 
The only reason I'm bringing this up now is because I was showing my friend my lighting system and he's a chemist and mentioned that the alumium has a chance at corroding if I use the steel eye hooks I purchased for hanging the fixture

in a technical way yes they will corrode. However we are talking about the life of the fixture being around 10 years. If you are seeing serious calvanic corrosion in that time frame several things are wrong.
first you are getting too much humidity on your fixture.
if thats the case the nails holding youre drywall to the ceiling will fail long before the bolts do. trust me I have been there it's no fun to have a 4x8 sheet of drywall with popcorn on it fall into youre tank.
second you are not using stainless steel.
it is my understanding that stainless does not form a galvanic reaction with aluminum by it self. It needs a catalyst. ie salt.
If there is salt present on youre fixture you seriously need to reconsider youre venting, and cleaning practices.
 
I'll be honest, I read very little of the thread, but mainly because it's hundreds of pages long from the initial post. I've tried to pop in here & there...

So, could a muscle head like me build an LED fixture custom for my tank? It can't be all that complicated, right?

I was brainstorming, (2) 20"x20" fixtures (heatsinks) for a 48"x30" spread. I'd like full control & dimming capabilities. How much could this run me ($$$) to have a capable LED lighting system?

Just curious.

Is the initial post still considered a good step by step process? Or has this been updated somewhere along this thread?
 
Speaking of hanging fixtures. What type of metal are the eye bolts? I know steel is a no-no.

???? Absolutely use steel.

A no-no? Stainless against aluminum is a no-no in a wet, (that's dripping wet), environment. That will never be the case with a heatsink and its chain hangers.
 
I'll be honest, I read very little of the thread, but mainly because it's hundreds of pages long from the initial post. I've tried to pop in here & there...

So, could a muscle head like me build an LED fixture custom for my tank? It can't be all that complicated, right?

I was brainstorming, (2) 20"x20" fixtures (heatsinks) for a 48"x30" spread. I'd like full control & dimming capabilities. How much could this run me ($$$) to have a capable LED lighting system?

Just curious.

Is the initial post still considered a good step by step process? Or has this been updated somewhere along this thread?

Frank: We can't answer that... You need to read a few pages. Like the very first pages of this thread's original part. So work your way back to the very first page - it takes a minute. Then read Soundwave's build. If all that makes sense and you think you can pull it off, then maybe you can do it with a little help from us.
 
I have a lot of steel in my fixture. It was a necessary evil because of the design. Once it starts to corrode it gives me an excuse to rework the fixture. It isn't like I don't have a few T5 setups to use while I work on the LED's
 
Kcress and akindbro. Thanks, I have no idea why my friend would have said otherwise. I found it odd how it wasn't mentioned before hand if galvanization was going to be a problem but it's good to ask none the less.
 
Kcress and akindbro. Thanks, I have no idea why my friend would have said otherwise. I found it odd how it wasn't mentioned before hand if galvanization was going to be a problem but it's good to ask none the less.

It wasn't asked mostly because those who don't know it was a potential problem had no reason to ask, and those of us who thought it might be a problem were not very concerned about it.
 
Hi Akindbro4u,

If you are concerned about possible galvanic accelerated corrosion (I wouldn't be), then just isolate the lag bolt kcress mentioned so there is no direct contact between the the aluminum and the steel (or stainless steel). This can be done with a little tubing and a couple of nylon washers or similar.

I really wouldn't be very worried however of corrosion at the hangers and you will have plenty of advanced warning that there is a problem. I would be more concerned with using those cheap eye screws to hold up all that weight. A friend of mine had a corner hanger of his rectangular light fixture come lose - you don't want to hear what happened next.

Regards,

Hesham
 
Hi Akindbro4u,

If you are concerned about possible galvanic accelerated corrosion (I wouldn't be), then just isolate the lag bolt kcress mentioned so there is no direct contact between the the aluminum and the steel (or stainless steel). This can be done with a little tubing and a couple of nylon washers or similar.

I really wouldn't be very worried however of corrosion at the hangers and you will have plenty of advanced warning that there is a problem. I would be more concerned with using those cheap eye screws to hold up all that weight. A friend of mine had a corner hanger of his rectangular light fixture come lose - you don't want to hear what happened next.

Regards,

Hesham


i'm not concerned. Jay was, and we were discussing why he should not worry.
 
Frank: We can't answer that... You need to read a few pages. Like the very first pages of this thread's original part. So work your way back to the very first page - it takes a minute. Then read Soundwave's build. If all that makes sense and you think you can pull it off, then maybe you can do it with a little help from us.
Can't answer any of it? I'd be more interested in what the $$$ involved was to build my own. Can you guesstimate that? Just weighing options.

I know I could build one if I really wanted to.
 
Which seems like a lot.. Unless you are using MH now.

TheFishMan65; You think he'd need that many for a 48 by 30?
 
I think fishman is right about quantity.....but you can get 6 MWs for $228. LEDs with optics are about $7.50 a piece, so $540. 2x 48" heatsink $200. Random fans, wallwarts, adhesive, wire, solder, $100. So you can make the fixture for around $1100. You could save money on heatsinks too if you used 3x 12" heatsinks, would save you over $100. So theoretically you can make it for under a grand.
 
Speaking of U-channel... I'm planning to make some undercabinet lights for the kitchen, and tentatively am planning on doing one XP-E @ 700 mA per 6" of the 1" wide aluminum U-channel. Think that's enough space between them for passive cooling to keep the temp low enough if the lights were left on for any amount of time?
 
I went with 48 * 30 / 20 which is the low limit of where the LED count is. Unless it changes and I missed it. Heat sinks can be cheap if you can get lucky. Try the scrap yard. I found a lot (by luck) at a recycle shop.
 
wow fishman, I would have never even thought of a recycle shop; nice find.

OK, now for my questions.
I think I want to use the thermal tape/thermal pads to adhere my leds to the heatsink (most likely U channel).

First question, do any of you guys have good reasons/experience with these to suggest NOT to use them?

Also, aside from nano tuners does anyone have a good place to purchase these from?

thanks
 
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