You are on the right track. Oxygen and Nitrate are both oxidizers, so they both raise ORP. As the water is flowing through the reactor, the sulfur reducing bacteria will preferentially consume the Oxygen and then Nitrate, once the Oxygen is depleted.
When you regulate flow based on the ORP level, the flow through the reactor will be as fast as the reactor is capable of, based on the amount of Oxygen and Nitrate that can be consumed in a period of time.
Lets assume the Oxygen level is constant in your tank. If the Nitrate level is increasing, the flow will slow as the ORP rises. Once the Nitrate increase is overcome and it is being depleted, the flow will increase as the ORP is falling, and remember we are trying to maintain the ORP at a preset level (for example no lower than -200mv). So the amount of sulfur media, and the bacteria population will directly impact the speed that the ORP falls, and by monitoring the ORP level, you flow only as much as your reactor can process at that time.
The level is 1ppm and the production to remove is 1 ppm daily. The production increases and the level rises. As the level rises, at the same flow, more nitrate is entered. Without ORP control the reactor will not change the flow but if the reactor is big enough and in balance the reactor is self-regulating, more bacteria will grow and remove the increased amount of nitrate. Nothing has to be done!
In this example for each ppm of nitrate that has to be removed +- 5ppm of oxygen has to be consumed. The redox potential of oxygen is a lot higher as for nitrate. If ORP control will reduce the flow as nitrate increases, let us assume +- the same amount of nitrate is entered. How the increased amount of nitrate will be removed? As D/O is reduced more space is created for the same nitrate reduction. The reduction of D/O will influence the ORP +-10 x more as the change in nitrate reduction. ORP will decrease due to D/O, increasing the flow. Are we managing the D/O or the nitrate reduction?
A managing guide for wastewater- and drinkingwater plants does advise +50mv to -100mv ORP for the denitification zone. at PH 6.5, temp? heterothrophe) I could not find a referenced managing guide for sulphur based reactors exept for the one from aqua medic which is not suitable for sulphur denitrators.
So what can go wrong? Well in all reactors (ORP controlled or not), if the reactor is too small, then it will not be able to process enough O2/NO3 to make a dent in the Nitrate level (like me little test reactor).
On the other hand if the reactor is large and contains a lot of sulfur media, then once the Nitrate level falls very low, you are simply processing Oxygen and you can strip your tank of Nitrate. In that case you simply need to remove some media to lessen the efficiency of the reactor. Adjusting the ORP target higher, may also work in this situation, though I have never been able to test this due to my small reactor.
[At 70ppm or at 1ppm, the same daily production has to be removed. Why reducing the sulphur? The efficiency and volume of the reactor is based on the efficiency of the reactor to deplete oxygen and the daily nitrate production to remove. Lowering the nitrate level means more oxygen has to be removed to be able to remove the same daily nitrate production.
To be able to operate the reactor at very low nitrate levels and remove the daily production every day lot of oxygen has to be depleted. This assumes a normal fed aquarium and a constant supply of nitrate.
As the DO/nitrate ratio changes when nitrate level descends as flow has to increase to be able to remove the same nitrate production the influence on ORP will be in favor of the D/O.
I think a sulphur denitrator will work fine at + 50mv ORP at low nitrate levels. If big enough.
Does that help explain how flow relates to Nitrate levels when using ORP?
Dennis