Minimalistic multichip DIY LED build

For those thinking about CPU coolers for heatsink, I would suggest taking a look at Coolermastrer Hyper 212. Excellent cooler, works great even when you are overclocking a PC. So cooling a LED would not be an issue. Comes with a 120 mm fan, you can add a second 120 mm fan for push / pull. It is not as bulky as a lot of older generation coolers that I see in pics here used for cooling LED. I have used it on multiple PCs, never had issues with overheating. And it's cheap for a great cooler. Sythe makes excellent low noise fans.
 
OK, here is some PAR data for the build described in post #2747 on page 110. Breifly, this is the 60W hybrid chip from AC-RC with a 60 deg lens.

PAR is measured with a LI-COR LI-193 Spherical Quantum Sensor that was placed 2.25 in (5.7 cm) below the water surface as measured from the top of the sensor as shown here
View attachment 207100

Placement of the PAR sensor in this aquarium is awkward because it is designed for deployment in the field, so I could not look at different depths, not that there is much in this shallow aquarium. The sensor is 22 in (55.9 cm) below the LED chip, but slight off center, as shown here
View attachment 207101

I recorded PAR data by adjusting the light intensity using a VDM controller from Neptune Systems by specifying the %intensity, which sets the voltage between 0 V (0%) and 10 V (100%). I also measure the current to the chip at the different driver levels. At 0 Voltage (0% intensity), the MW driver still puts out 0.3 A. The driver used was a MW HLG-150H-36B. Here are the results
View attachment 207102

The PAR response is rather linear, which is nice to see, even when the LED is driven at maximum power (150W at 4.4 A). Note, the LED chip has a max rated current of 4.2 A, so I don't like running it at 100%, even though it is limited to 150 W.

Thanks for posting the results. That's about what I would expect from a narrow lens and 60w chip. Most people would require a 120 or 90˚ lens for adequate coverage, so running at 60w would give you less than 100 PAR on the substrate if your tank was 24" deep and the light was suspended 12" above the surface.

In my opinion, a 100w chip run at 120w with 90˚ lens is best suited for most reef tanks (24"w x 24"H).
 
To each his own but my opinion is that you need some kind of shield against the glare from the lens; overall the splash outside the focal range isn't super bright but the intensity of the lens itself is very high.

I agree 100%. The 120˚ lenses do not cause the annoying glare due to their short profile, but the taller 90 & 60˚ lenses are an issue for sure. I use a housing that obscures most of the lens. It blocks the side glare but doesn't seem to affect the light hitting the tank.
 
Why

Sincerely Lasse

I think he means "optical lens" when he says "reflector".

In my opinion lens selection is a simple matter tank depth and footprint. You could go without a lens if the tank is only 20" deep or less and the light can be suspended close to the surface of the water of a tank that is only 20" wide.

Most tanks are 24-30" high and 24-30" wide. In order to light the tank with fewer fixtures and even coverage, I would go with a 90 or 120˚ lens, providing the chip is run at 100w.

One can try to use a 60w chip with 60˚ lenses, but the coverage will be uneven with a hot spot in the centre and diminished intensity outside of an 18" footprint.

Of course lens angle is moot when you consider varying distances from the water and even the distance between the chip and the lens. Some DIY multichips omit some of the reflectors and spacers, leaving the lens closer to the chip than intended in the design. Blue Moon Aquatics has a variable distance lens to focus the light, but it seems more complicated than simply swapping out $10 lenses. http://www.bluemoonaquatics.com/BMA_P100.php
 
Hi Lassef
I was hoping that you/someone could help me. I just received 3 x100watt hybrid multichips from China. I cant make out by the ( + ) and ( - ) markings on the white plastic part of the chip which blade or leg is which....... I would appreciate any help please.
Thanks
Dave
 
It does not work when I try to uppload a picture - I´ll try this way instead.

Look at the picture below

Just to the right of the minus sign you can see that the metal frame is doing a soft bend and is conecting to the lower "tung" The lower tung is minus. To the left of the plus sign you can se an other metalframe going to a soft bend in the right upper corner and connect to the upper "tung". upper tung is plus.

EPISTAR_100W_45mil_20KK+453_actinic_blue.jpg


Sincerely Lasse
 
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Status update I guess. Spent a bunch of time today working on the drivers and wiring.. Result so far as pictured. The picture with the lid on the box shows a spare 18w driver for the algae scrubber light, just to show that something does go there. The little black box is a fan speed control.

All that's left I guess is to wire a plug onto the 12 conductor wire and then solder it all into the light. This first go I will be wiring it for 5 channels + fan, the temperature sensor's not a priority right now, though I will connect it for readings just not through the main cable for now. I want to be able to dim all 5 channels to see what I like.

The plugs are oriented down the way I plan to mount the plate with the drivers on it. They are not waterproof but I will be putting silicone grease in the connections as usual, and I may put some of the electronics silicone sealant around the plug housings.
 

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Hi, how are you I have been reading all your post and I can notice that you have a lot of knowledge about DIY LED. I am new in this hobby I have been doing it for almost a year now. I have a Nano cube 12 gallons; I would like to do an upgrade in the lights. I would like to put LED lights inside the same top that the tank has. Can you please give me some advices? It would be greatly appreciate. Thanks very much for everything.
 
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Hi Tom, I couldn't get your pics. to come up. I'm watching your posts, as I am planning a similar build. Couple questions as usual. Did your Meanwells get Hot at all, when you were maxing them on the Dream Chip? also would you give a link to the 12 pin connector your using. I found this 5" to 4" reducing coupling. http://www.tools-plus.com/delta-50-479.html?utm_medium=shopeng&utm_source=shopzillabizrate&utm_term=DEA50-479 The seller sent me this info... Not a scientific measurement, but here it goes:

On the 5" side: ID is 4.7", height is 2.25"

Thickness of the wall (not at the knuckle or where they join) .14"

She said the coupling ID.is 4.7"... I see the 8900 and the coupling say the same, I hope their is some wiggle room in the coupling(would a tight fit be a problem). The cooler is also 1/4" taller but I don't see a issue with this. the side walls are thinner than a pvc coupling. Do you see any other issues with using this coupling?
Thanks---Rick
 
Hi Lassef
I think I get it now.... Thank You.......
When I bought these chip/driver combo's from the seller the driver said that it was non-dimmable. Is there a way to make it so? ex... ( potentiometer ) ???
Thank You
Dave
 
Hi Lassef
I think I get it now.... Thank You.......
When I bought these chip/driver combo's from the seller the driver said that it was non-dimmable. Is there a way to make it so? ex... ( potentiometer ) ???
Thank You
Dave

Do you have a link to the driver? I do not think it works to make them dimable in a easy way. Someone else maybe has some ideas.

Sincerely Lasse
 
Reposting the pics from my previous post, I have no idea why they don't come up...

Hi Tom, I couldn't get your pics. to come up. I'm watching your posts, as I am planning a similar build. Couple questions as usual. Did your Meanwells get Hot at all, when you were maxing them on the Dream Chip? also would you give a link to the 12 pin connector your using. I found this 5" to 4" reducing coupling.
On the 5" side: ID is 4.7", height is 2.25"

Thickness of the wall (not at the knuckle or where they join) .14"

She said the coupling ID.is 4.7"... I see the 8900 and the coupling say the same, I hope their is some wiggle room in the coupling(would a tight fit be a problem). The cooler is also 1/4" taller but I don't see a issue with this. the side walls are thinner than a pvc coupling. Do you see any other issues with using this coupling?
Thanks---Rick

I will measure my 8900 for you: (edit: actually measured it) I'd say 4.7" is pretty much bang-on, although it's better if your fitting has some space around the outside (mine is perhaps 4.8") as air does get pulled through and pushed to the outside of the fins there.

Why not try a place called flexpvc and get a foot of 5" PVC? It's 5" ID / 5.5" OD? That will be what I do in the future for these, it's much less trouble than machining out fittings. It's too bad he doesn't carry ABS fittings but it doesn't really matter as I'll be painting these anyways. You can cut a small section as well to use as bits to glue inside the tube for mounting points. FWIW I just use regular PVC glue for these sort of things.

Drivers will generally get warm/hot unless you put a fan blowing on them. It's normal, and they are designed with this in mind - they're made to be put in the same sorts of places as fluoro ballasts. The ELN driver's I chose for these builds are not my preference, but the savings over LPF series was substantial. That said, given the voltage, they will only be running at 40-45w output max anyways, since 36*1.3=46.



Hi, how are you I have been reading all your post and I can notice that you have a lot of knowledge about DIY LED. I am new in this hobby I have been doing it for almost a year now. I have a Nano cube 12 gallons; I would like to do an upgrade in the lights. I would like to put LED lights inside the same top that the tank has. Can you please give me some advices? It would be greatly appreciate. Thanks very much for everything.
[/QUOTE]

Nice looking tank! My own tank is a 12 cube (although I built it myself) - 15x15x13, with no filter taking up space. There's an algae scrubber integrated into the back of the tank. I may not be the best person to ask which light, as I'm about to put a 250w dream chip over my 12..... dimmed back a little, of course.

All joking aside, that hood doesn't leave a lot of headspace for a light, can you take a picture of the underside so I can see what you're working with? If it has a fan in there already it should be much easier. I'm thinking what you'd probably want is a couple of 30000k whites or blue/white hybrids and a 420 actinic between them, probably two 10w whites and a 20w actinic (since that is how the actinic comes, drive it like 10w). I'm not sure if any of the 10w hybrids are available that would be white enough for you, maybe the 10000k/450 would work, I hear it's around 16000k-ish.


Sigh, one more edit: Someone asked about the connectors I use. I get them from digikey part numbers A30583-ND A30595-ND for the plugs themselves, there are pins you have to buy as well. These are inexpensive connectors, but good quality, they are the same as what is used on computer motherboards for power connections. [b]Please note[/b] that the pins are supposed to be crimped on with a special (very expensive) tool. I get around this by soldering my wires on, which is a PITA.
 

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Tom, thanks for the driver heat input. My build is going to require Meanwell HLG-185H-36B's for power. You using Molex connectors for hookup between the drivers and your chip?---Rick
 
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