Setting up a new 120 gallon Perfecto tank, have a couple of questions.
1. What should the 'x' and 'y' dimensions be in the attached sketch?
2. With 1" bulkheads is there any benefit to using 1-1/4" standpipes?
TIA.
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The problem with your diagram is that you have no way to 'tune' the full siphon drain. It has to be throttled back so that it is slightly less than the full flow with the remaing flow draining from a second durso type drain that will convert to a full siphon if the water flows over the vent.
Your second drain could be setup this way and give you a good margin of emergency flow as the two 1" drains in full siphon will flow about 3000gph. The reason for the third standpipe is for redundency in case one or both of the others become clogged for some reason. It isn't critical for setting up the full siphon in one standpipe.
The full siphon drain is not so critical in it's height (your dimension X) It will reach max drain regardless of it's height. The third is usually at the height you have your second, so you should set it with an elbow durso style with the middle of the elbow set to the height you want your overflow box to run at as that's where it will balance. The higher your secondary pipe is to the top of the weir the less noisy the spillway will be when it drops into the overflow. Still, your 'Y' dimension should be less than the height of the weir, or teeth. The horizontal center of your elbow should be an inch or so below the weir, that will put your box water level the same and it will all run silently.
Tuned correctly there is a just a trickle of water that flows into the second standpipe. The original bean design used larger diameter pipes above the bulkheads, not sure why as it won't flow any more water. I think it was an effort to ensure it runs quietly as the velocity gets slowed down in the larger pipe, so less chance of vortexes or sucking noises. The original design also has the two standpipes very close in height difference, like less than half an inch. I did not find that necessary with the primary set to full siphon, but having the secondary higher does help force the primary to go into full siphon. It is said to help start the siphon flow by installing your tuning valve (ball or gate) towards the sump rather than up near the overflow. I have mine as the latter and it works fine.
Once you've played with how it works it all starts to make sense.
Although mine has only been running a few weeks there is no issue with the standpipes slip-fit into the bulkheads. They just sit in there, don't budge a bit, don't move, nada. They can be easily removed for periodic cleaning. Keep in mind ALL the water from the overflow box will then drain to the sump if you remove either standpipe.
EDIT: BTW, the vent at the top of your secondary pipe should be tied to one of your weir teeth at whatever level you consider your emergency max. When the water level covers the vent tube it then converts that second pipe to a full siphon as well, and it will empty your overflow box until it breaks siphon. That's how you'll know if there is a clog in your primary drain - the whole thing will start making a lot of noise and it will be flushing itself like a toilet, then filling up and flushing again, over and over.