Quite some time ago, I read that Floyd was doing this process so I winged it, guessing what would work before he gave us his first detailed explanation. By luck, I did it just the same way for the roughing part except for the following two steps that are not necessary and may not even help but it is food for thought.
Before doing the rest of the process as described by him, I sanded the surface(s) with fine sand paper. This took the sheen off, leaving a mat finish. Then I use more and more course grit until briefly using the coarsest sand paper. This added super fine abrasions and a variaty of fine cuts before I followed the rest of the process. I believe that this resulted in more cut size variations for algae to take hold of after the mortar sloughs off. It’s like a tree, going from main branch to a smaller one, to the stem and then to a twig. Many of the large branches will be scraped off after several cleanings but some of them will be pressed down into the voids of the screen.
The brush made the screen look hairy and the saw acted like a plow, digging down into the screen making rough gashes to create stubble. Up close, the stubble and hairs looked more like a feather. It was sort of fuzzy at the very ends of the branches.
Floyd ….. I put the screen on hold after that and am about to get started again. I don’t thing that I did the curing process as well as yours. Do you think that I should re-do it to get better results?