I looked around, and i couldn't find anyone building an automatic nori feeder.
Step one was to figure out was how to store and feed the nori sheets. I was playing with some nori and i found that with some drops of RODI water i could attach pieces end to end in order to make a spool of it.
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:239px;height:320px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000028.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
I tried to just feed it into the tank, and the nori floated on the surface. Fish won't eat it if it's floating.... So, i had to come up with a mechanism to put it below the surface.
From there i also needed to figure out the feeding mechanism. My dad has a mill and lathe, so i had him turn a couple of pieces of nylon rod to make the rollers. The nori changes thicknesses, so there needed to be some kind of mechanism to keep pressure between them. I decided to use an o-ring in a figure 8 across the ends to do this. One roller is in a fixed hole, the other is in an oblong hole to give it room to move. The o-ring keeps pressure on the material. To keep the o-ring from walking off the rod there's a notch in one rod that it rides in.
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:320px;height:239px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000027.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
Put it all together, and you get the final assembly
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:320px;height:239px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000025.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
I did some test runs, manually feeding it down, and ran into a problem. The wet nori stuck to the sides in the feed slot. So, i ran it through the router table and reduced the surface area in the slot.
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:320px;height:239px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000026.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
I've been doing manual testing for this in the past few days, and the nori no longer sticks, feeding has been flawless. The nori is down low enough in the tank that the fish have no problem eating.
Next steps, I have a 1RPM AC motor coming in from McMaster Carr, it should be delivered tomorrow. Going to play with using a belt to drive it, but i expect i'll need to switch to gears. It should feed around 1/2 inch per minute of the motor running. I'm planning on plugging it into my RKE and cycling it to keep a constant supply of nori in the tank.
I have one concern still, there's around 2 inches of nori that's in the feeder through the night and waterlogged in the morning. I'm happy to say that the water doesn't soak up into the rollers and jamb them, but the nori is pretty mushy. Fish seem to like it mushy, the second it comes out they're all over it. I don't think it'll be a problem, but i'll need to give it some more time to see if there's any unexpected consequences.
This is V1, we're already tweaking the design for V2, i think i'm going to make it taller so i have room to put the feed motor inside of it rather than on the outside. Also, making it taller will change the center of gravity, right now it's a little heavy on the side that's in the water, i have to counter weight it with a ziplock of sand.
Step one was to figure out was how to store and feed the nori sheets. I was playing with some nori and i found that with some drops of RODI water i could attach pieces end to end in order to make a spool of it.
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:239px;height:320px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000028.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
I tried to just feed it into the tank, and the nori floated on the surface. Fish won't eat it if it's floating.... So, i had to come up with a mechanism to put it below the surface.
From there i also needed to figure out the feeding mechanism. My dad has a mill and lathe, so i had him turn a couple of pieces of nylon rod to make the rollers. The nori changes thicknesses, so there needed to be some kind of mechanism to keep pressure between them. I decided to use an o-ring in a figure 8 across the ends to do this. One roller is in a fixed hole, the other is in an oblong hole to give it room to move. The o-ring keeps pressure on the material. To keep the o-ring from walking off the rod there's a notch in one rod that it rides in.
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:320px;height:239px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000027.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
Put it all together, and you get the final assembly
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:320px;height:239px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000025.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
I did some test runs, manually feeding it down, and ran into a problem. The wet nori stuck to the sides in the feed slot. So, i ran it through the router table and reduced the surface area in the slot.
<iframe title ="Preview" scrolling="no" marginheight="0" marginwidth="0" frameborder="0" style="width:320px;height:239px;padding:0;background-color:#fcfcfc;" src="https://skydrive.live.com/embedphoto.aspx/Public/WP^_000026.jpg?cid=8c7d65758e653733&sc=photos"></iframe>
I've been doing manual testing for this in the past few days, and the nori no longer sticks, feeding has been flawless. The nori is down low enough in the tank that the fish have no problem eating.
Next steps, I have a 1RPM AC motor coming in from McMaster Carr, it should be delivered tomorrow. Going to play with using a belt to drive it, but i expect i'll need to switch to gears. It should feed around 1/2 inch per minute of the motor running. I'm planning on plugging it into my RKE and cycling it to keep a constant supply of nori in the tank.
I have one concern still, there's around 2 inches of nori that's in the feeder through the night and waterlogged in the morning. I'm happy to say that the water doesn't soak up into the rollers and jamb them, but the nori is pretty mushy. Fish seem to like it mushy, the second it comes out they're all over it. I don't think it'll be a problem, but i'll need to give it some more time to see if there's any unexpected consequences.
This is V1, we're already tweaking the design for V2, i think i'm going to make it taller so i have room to put the feed motor inside of it rather than on the outside. Also, making it taller will change the center of gravity, right now it's a little heavy on the side that's in the water, i have to counter weight it with a ziplock of sand.