Ok lets give everyone some background here as these pictures and description may make assistance confusing.....
1st. Its a coast to coast overflow running into the back transition box with 2x1.5 exit bulkheads
2nd 3 stand pipes 1.5 each a. main full syphon b. secondary full syphon c. emergency drain
3rd Positioned staggered as per been animal suggested setup from main with gate valves on main and secondary
4th Reeflow Hammerhead/Snapper Hybrid pump with tru unions to adjust output if desired
5th Stand pipes were originally positioned in the transition box at a height below the input holes from the C2C overflow allowing water entering the transition box to cause a loud noise and agitation
6th water was entering the DT at a rate that the full syphon is not fully kicking in and water levels in the DT raise due to not exiting the transition box correctly
7th water levels in the transition box raise then fall (full syphon kicking in) then breaking full syphon and sucking in air before he has a chance to make adjustments via gate valves ......then causing DT to have slightly higher than desired water levels due to full syphon needing to purge air out of the main syphon line before readjusting to natural running levels
8th Plumbing has manifolds in place but no reactors in place running
I recommended to him to
1st fix # 5 ....the levels of the stand pipes need to be at a level moved slightly higher to allow water level entering the transition box to remain submerged and not waterfalling into the box....thus allowing full syphon to remain without all the agitation and splashing and noise
2nd toggle the pump back slightly to a level that allows the DT to remain at a constant level without raising too fast while making adjustments on the gate valves to desired levels (sweet spot) for the full syphon to kick in and then adjusting the secondary gate valve and main to run desired levels of input vs output
3rd now once levels have leveled out and full syphon is running as designed make adjacent adjustments to opening up pump to full levels equally making needed adjustments to gate valves to allow for more volume of water in the full syphon
4th recalibration may need to be made once all reactors are placed in line and as pipes become broken in with slime coats
here is also some information about your full syphon and transition rates gph from one of beans post
<a href="http://s17.photobucket.com/user/mrx66699/media/bulkhead_flow_rates_zpssvnzax7c.jpg.html" target="_blank"><img src="http://i17.photobucket.com/albums/b70/mrx66699/bulkhead_flow_rates_zpssvnzax7c.jpg" border="0" alt=" photo bulkhead_flow_rates_zpssvnzax7c.jpg"/></a>
and here is some information for you on Water flow...per bean
Yes water is pulled by gravity. It (for our purposes) behaves like a solid when it is confined by a pipe, so the further it falls, the faster it falls. It pulls on the water above it as well. I will leave it to you to research if the "pull" is created by surface tension or displacement
In any case we use the basic Bernoulli equation to explain how much water falls how fast.
Lets take the 2" SCH80 Bulkhead with a 1.913 inch I.D. and 48" of head.
h = "height" and denotes the head (water height) above the hole.
g = "gravity" denotes the free fall of an object here on earth.. (32ft/sec)squared
So we find the velocity and then plug it into the basic formula:
Q = A * V
Lets do some math:
2" SCH#80 PVC pipe I.D. = 1.913 inches.
So:
h= 6" = 4'
A= 2.873" sq. = 0.01995' sq.
g= 32f/s sq.
Find the Velocity:
V = sqrt(2* 32f/s^2 * 4f) = 16f/s
Find the flow rate (Q):
Q= 0.01995f^2 * 16f/s = 0.3192 Cubic Feet per Second.
The Result:
0.3192 Cubic Feet per Second = 143.25 Gallons Per minute
143.25 Gallons per Minute = 8595 Gallons Per Hour.
Long drop, lots of pipe and fittings... lets say 7250 GPH
Now... the larger the drop, the more friction and turbulance affect the velocity and therefore, the overall flow. Also note that "terminal" velocity is reached much faster due to the friction and turbulance and that cavitation can occur if the pressure drop (caused by the water falling through the pipe) exceeds the surface tension of the water itself....