Cool Loc01,
Yeah, thats pretty nice. I see your volute diameter is the same as stock there almost (3.5" ID), just deeper. The way to get even more is to make the inlet/outlet pipes 1.5" ID, and then make the volute diameter not only thicker, but larger diameter. The stock 2400 is about 3.375" diameter. Making it 4" or 4.25" diameter will increase the air intake even more. This is similar to what you have done already by increasing the thickness, but increasing thickness alone lowers the pressure handling of these pumps even more than normal because it leaves a larger gap between the inlet pipe and the impeller. For this reason, some pumps that do this have the inlet pipe project into the volute a little bit closer to the impeller. The part to be careful about with this is that too much and you end up reducing the water flow. Still, the #1 thing I have found to increasing airhandling capacity with a needlewheel pump has been to increase the volute volume in any dimension possible... its just that diameter vs. thickness can result in two different things. Then to increase the flow, use larger inlet/outlets. The 2400 for instance, needs a 1" ID venturi to operate at its best... thats a huge venturi. If a fish got into your sump with a venturi that large, it would be blended instantly, and its pieces skimmed into the collection cup never to be found.
Been experimenting more with mesh materials recently. Matala and enkamat flatback to name a few.