For what it's worth... I got away from plastics all together in one system, (as a BB) I used tumbled limestone tiles I found at a tile shop. I siliconed them (4"x4") relatively close together, Then added about 1 cup of sand to the system. The sand "grouted" the joints. It looks like a "ancient road" umderwater that time has fogotten. The limestone is like live rock... it readily grows coraline or, better yet, frags take to it easily.
The tiles are what they call tumbled and unfilled. This means they are beatup around the edges, and there were no filler epoxys used to fill the holes.
I was thinking originally of using some larger liverock that I have, and bringing it to the brick yard I work at, and having the guys in the stone shop cut it like a loaf of bread. I would then piece it out on the bottom.
Jason