The Cone Section
note: I modified the lower ring from being round to an octogon to fit inside my sump
The assembly of the cone section takes the most time, and has the hardest to make glue joint on the cone seam. There are a total of 3 joints to make
The cone assemble starts with the upper ring. The upper ring has been upgrade since the original build so the video is not accurate. The build is simple and only requires gluing a small acrylic ring to the grey PVC. The included instructions describe what to do and reference to a picture that was not was not included in the manual, but the online version shows it clearly.
The cone is held together for gluing the seam in 3 places; on top with the top ring, on the bottom with the bottom ring and in the middle with the skimmer cup piece, so you need to complete the initial cone seam glue joint before completing the build of the skimmer collection cup. The skimmer cup piece fits over the cone and works as a temporary clamp in the middle of the cone.
The internal glue joint is made with one long motion of glue application or it will look sloppy. So just practice the motion and be careful with how fast you squeeze out the glue. The outside will also get a single long glue application, but let the unit dry a couple hours before you make it.
Glue Joint
Gluing the top ring and bottom ring will be easy compared to gluing the cone seam. Just make sure you have the rings square and/or flush before you glue them in place
Leg Assembly
note: I slightly modified the leg ring to fit inside my sump.
no glue joints, just a friction fit of the stand ring over the legs
the threaded holes in two of the legs were not deep enough for the screws, so I clipped about 1/4" off the screws. The screws are also a very tight fit and I think it could be a problem for future maintenance so I'll end up either rethreading them (if I have the proper size tap) or sand down the screws and grease them before the final reassembly.
More to come when I get the unit up and running