Right. im drilling 3 holes on one end of the tank. The holes will lead to the external box. The inside will have a narrow box for surface skimming feeding the external. Its a 265 gallon. Gonna use a dart for return. Sump size not sure yet, somewhere in the neighborhood of 100 gallons
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Sounds like you've got it sorted.
I had to look up DART pump to see that it puts out 3600gph. I'm all pretty new at this but that seems like a lot through a 100 gallon sump. The flow sounds like a good amount for that size tank, I'm just not sure about putting it all through the sump.
According to the drain flow calculator on the home page:
Using the following input parameters
Gallons per Hour = 3600
Drain and Overflow sizes are calculated as
Recommended minimum drain pipe diameter = 2.48 inches
Recommended minimum linear overflow size = 54 inches
If it were me I would use the Dart as a closed loop pump with a 4-way valve (ocean thingy) and use something in the neighborhood of 1200-1500gph through the overflow/sump:
Gallons per Hour = 1200
Drain and Overflow sizes are calculated as
Recommended minimum drain pipe diameter = 1.43 inches
Recommended minimum linear overflow size = 18 inches
Also note that some fittings constrict more than the inch and a half, like ball valves for example. I went with thin wall pvc, and a 1-1/4 ball valve with shims to get a full inch throughout. I have 22" of linear out-flow for about 600gph. At a tested 450gph the spill was about a quarter inch high over the length of the weir. If you ran 6 times that volume through 24" of spillway you would have an inch of water flowing over your weir.
Maybe I'm just not getting it. :spin3: