paulsiver: Yes I saw the baffles on that slanted screen. Very easy to do. But I'm going to go ahead and simulate waves by having the dry spell (already have the timer). He could easily add a timer too, and compare it (if it's powered by a pump).
Paul B: I see what you mean about it being damp enough for algae, even if it's not underwater, but I wonder why then no algae grows in my main tank just above the waterline; it had plenty of dampness and light. I agree that plastic between the lights and screen is not the best, that's why I mentioned the "open" option. And good point about coating a new screen with cement first; If I start with a new one I'll do it, but I first need to give the pre-seeded one from IA, so I don't have to wait three months for some thick turf.
bergzy: Well with all that success you've had in a bucket, I was motivated to get this thing working today (plus, I have to get light and water on the screen quickly, or else).
o.c.d.: Very good point. Even though the screen may get good water coverage to start, I can see how thicker algae at the top might divert the water. Will have to watch out for this.
herring_fish: Amazing run without a skimmer. And yesterday I believe I read the whole thread of your non-photo plans. Hopefully if my turf test works, I'll be able to feed enough to keep some dendro's. And I agree that the surge is important, but what amount of the 50% I lose, I hope to gain by having both sides going. And I see you give another vote for no acrylic in front of the light.
As for size, obviously the test bucket is the controlling factor, but a final build can certainly use your pointers in combination with what is learned from the test. If the test screen is full of algae, but there is still N and P problems, then it needs to be bigger.
Use it by itself? You mean unplug the skimmer from the start?
You never had tinting! That is great. I run carbon every so so, but I'd rather not. Slime?... I used to dose vodka and I'd get some slime in the sump; especially in the foam where the skimmer outputs. But it's the green film algae, in my case, that was the impetus to looking into turf. Glad you got rid of your hair aglae using turf (and no skimmer); I'm hoping that this green film will go away too.
And like you, I'm planning of night operations of the turf.
OK, so I got the seeded screen from IA today, about $100 including priority overnight to Los Angeles. Was in great shape, and more than enough to fill the bucket (had to trim it). It was stiff material that could stand up straight by itself, but still would be wavy and try to bend, so I put edge straighteners on the sides that I got from one of the tank dividers that were linked above. Then I trimmed the top to be narrow enough to fit into the slot that I cut in to the pvc pipe. I put it in and tried it with the Hydor 320 gph I just got (as an upgrade from the 190 gph), and it still just was not enough water to fill the whole slot.
I had to get something going soon since the algea needed light and flow, so the nearest lfs had a 690 gph that I got. The chart that came with it said at 4ft head (the bucket will be on the sink) it would have 375 gph. Was perfect! So slid the screen into the slot in the pvc, taped a hose from the pump to the pvc (amazing... does not leak at all), and it's done. So there it is in the pic above... a working bucket-turf-filter, held together with tape.
Here is a closeup of the "seeded" side of the screen from IA (they only seed one side) when no water is flowing:
Hi-Res:
www.radio-media.com/fish/ScreenRightDry.JPG
Here is a closeup of the same seeded side when water is flowing. Note that water coverage is 100%...
Hi-Res:
www.radio-media.com/fish/ScreenRightFlow.JPG
Here is a closeup of the "unseeded" side of the screen from IA, with no flow. Some of the turf made it's way to this side, but it's definately thinner, and there are many places on the screen that are bare plastic:
Hi-Res:
www.radio-media.com/fish/ScreenLeftDry.JPG
And here is the closeup of the same unseeded side with flow (100% water coverage)...
Hi-Res:
www.radio-media.com/fish/ScreenLeftFlow.JPG
Here's how I attached the screen to the spraybar... just slid it up into the slot in the pvc pipe:
Here are some video's of the flow starting; the noises you hear are the gurgling of the water in the tubes:
Seeded side:
www.radio-media.com/fish/ScreenFlowRight.mpg
Youtube:
http://youtube.com/watch?v=wm65mMM1gDs
Unseeded side:
www.radio-media.com/fish/ScreenFlowLeft.mpg
Youtube:
http://youtube.com/watch?v=tlDw2iWIZmo
So, all in all, it's nice to have gotten the screen on Friday morning, and get the turf running by friday night. Here are my first observations:
I'm sitting here listening to the gurgling of the fill/drain process, which (unlike the bucket system, I believe) can be eliminated with the proper angles of the tubes going into and out of the bucket. The tubing I used for this test was 3/4 inch ID. Now, imagining that the tubing has been adjusted to eliminate gurgling, all you would year is the water going down the screen; similar to one of those tabeltop waterfalls, or a bubbling brook.
After examing the screen, and as can be seen in the pics/vid, there is (thank goodness) a 100% water coverage of the screen. Now of course this is now; we'll have to wait and see about then, when the algae is thicker. The flow is strong, maybe even a "mini surge", albeit uni-directional. But nonetheless, the water is covering every single part of the screen... even the top outside parts at the rim of the bucket.
I've currently got the timer set at 30 seconds (30 seconds flow, 30 seconds stop). This seems to give the turf time to really dry out, and puts less on/off strain on the pump. Also, a longer time gives the bucket a chance to completely drain, thus exposing even the bottom part of the screen to air (otherwise there is some water in the bottom of the bucket, covering the screen.)
I will probably be adding a clip-on fan to the top of the bucket to give it more CO2. Should also help with more evaporation (which I need so I can drip more kalk) and lower temps.
Well I have to admit, I did not want to say it this soon, but the skimmer has seemed to stop working. At first I though something was clogged in the skimmer pump... you know the familiar site when the foam drops way down. That's what happened after connecting the turf. I checked everything on the skimmer and all checked out. I even tested it by putting a new filter sock in the water, and it almost exploded with foam. So it was working ok. But as of now, five hours after hooking up the turf, the skimmer foam as dropped so low that I can't get any output no matter how I adjust it.
One of the advantages of the pre-seeded screen from IA is that it should be ready to filter from hour one. I'm hoping that's what happened to the skimmer. There is a possibility that the extra flow from the bucket's drain (which goes into the sump) altered the skimming, so I'll have to wait to see. But nevertheless, the turf on the seeded side of the screen was a good quarter inch; given light and flow, it's got to do something right away.
One disadvantage of this setup occured to me: If the timer or the pump ever failed, the turf would quickly die from drying out. The only way around this would be to not use a timer, and just use a constant flow from an overflow or such.
Anyway, we'll see what happens.