260 gallon (96x24x26) reef and fish room upgrade

Contractor is here today so it looks like the drywall on the tank wall will be done and ready for paint this weekend which means I can get the tank in place shortly after!



Following, I settled for a 84"x24"x30" after my previous 24" tall tank got boring. It seems like everyone agrees the added height is worth it if you're willing to get your shoulders wet.

Looking foreword to see this build come together.

Thanks and welcome! I agree, getting shoulders wet is required but worth it. I am glad I changed my mind before I ordered it!
 
Well, lots of good progress has been made. The contractor finished up the drywall and I made sure to paint that wall before the tank was put in place. Then I made sure to paint the wall again, cause the wife did not like the color. :facepalm:

The best news is the stand FINALLY came in and the tank is now in its rightful place, so I can finally start working on it! I have corner protectors on the stand so I don't scratch it while I am working on it. The stand itself is 2"x2" aluminum tubing and I had them do a brushed finish on the outside faces. I will eventually be doing inset doors but I think the brushed finish came out really nice. might be hard to see in the photo.

I need to thank Marine Warehouse Aquarium in Tampa for the stand and tank. It was a great experience from ordering through delivery and now it's finally in the house and level!! Oh, let me also say that once it was in place and level, my wife wanted to move it "a few inches" to the right. And did I mention this thing was heavy? Basically, I had to brace myself against the wall and push it with my legs. It was not fun, I think I blew something out. :lolspin:


Now I am working on mocking up the plumbing. I am dry fitting all my lines, make sure I like it, then I will go back and glue them. I opted to get colored pvc fittings from form-u-fit, with white pipe. I'll remove the marking from the pvc when I glue it up so its a nice clean white pipe.

I started with the 20" synergy reef overflow and 2 1" sea swirls. I think this will be a good position for them, I tried them in the front and did not care for the look. I think I'll get better coverage in this spot than in the back corners but would love to hear some opinions.


Down below, I have the major equipment in place. I shopped quite a bit for sumps, ended up going with the Precision Marine R48 PRO. I was also able to customize the sump, adding the extra 1.5" bulkhead, for a total of 3 1.5" bulkheads, to support the bean animal style overflow. I also went with the matching ATOC 15, 15 gallon top-off container. Even though I ran plumbing to my 95 gallon RO tank, I like the safety of only dosing from the ATO in case of equipment failure.

Skimmer is the NYOS QUANTUM 220 Protein Skimmer, which I researched and was very impressed with. Between this skimmer, the vectra pump and bean animal siphon drain I am excited to see how quiet the system will be.


The overflow plumbing got a little crazy! The layout in the synergy has the siphon and open channel drains on the left and right bulkheads, with the emergency drain in the center. I wanted the siphon and open channel to go through the filter sock chamber and the emergency drain to empty direct into refugium section so it would be noisy. Needless to say, I had to get creative and I am glad I over ordered extra fittings for this reason. I had a few options here but overall, I wanted to eliminate any horizontal runs so that no air can get trapped and can evacuate the line quickly.


Next on my list is the overflow box itself. I made a bit of progress but its tough because I have to work from the top of the tank. Even empty, this tank ain't moving so I cant pull it away from the wall to do the plumbing! I am glad I planned for extra deep stand!


So, once I finish dry fitting the drains, I am going to build and install the spill pan. I am making that from 1/2" plywood lined with oatey shower pan liner (40 mil). It will hold 52 gallons, not including equipment displacement. Eventually I'll add a small sump pump attached to the drain so I can handle anything but the most disastrous of leaks.
 
I was able to make some significant progress thanks to a 5 day 4th of July holiday weekend. I started with finishing mocking/dry fitting the plumbing. To me, dry fitting is a lot of extra work that is WELL worth it. I must have changed my mind on plumbing runs 4 or 5 times so I'm glad it wasn't glued! After the mockup I built the drip pan. It will be lined with oatey showpan liner (40mil pvc).


The drip pan also acts as a toe kick when in place so the outside was painted flat black and give the illusion of a free standing piece of furniture.



and FINALLY the plumbing is all done and glued, drip pan is lined and with the protective paper off, its starting to look like a reef tank!!


Here is a good shot of the manifold. From left to right, I have 2 valves for media (GFO & Carbon), then an inline valve to isolate that section from the return pump and return valves on the right. I set it up like this because I can actually turn that valve off, turn off the return pump valve and drain directly to the sewer drain for water changes. So much easier!!


My crazy crossover drain got a little simpler thanks to some thought on my part.


And now there is WATER!! But don't freak out, I'm not running my reef on tap water, this is just for testing. I'll work through any leaks and adjustments then drain, clean and do the rockscape before I fill with RO.


Tonight I'll be working on overflow and pump adjustments, fixing leaks and testing for power loss, etc.. I did a bit last night and the drip pan has already paid for itself in piece of mind because spills happen! :)
 
Great Progress Joe. Have you considered flex PVC? I have about 3 feet of 1 inch and 10 feet of 1.5. Also I wish I had CAD but have you considered on the drains to have the center project toward you using 45's
 
I just finished fine tuning the overflow plumbing last night and all I have to say is WOW! It's dead quiet. The loudest part is now the water falling into the socks!!! I was a bit tedious to get the heights correct on the drains but I have the Vectra L1 on full speed and I still had to dial the drain back to almost half. I'll post a video this weekend

Great Progress Joe. Have you considered flex PVC? I have about 3 feet of 1 inch and 10 feet of 1.5. Also I wish I had CAD but have you considered on the drains to have the center project toward you using 45's

Thanks! I did consider flex, but I like the aesthetics of the hard pvc. The drains were an unexpected challenge but if you look in the pic, the drain to the far right actually does come out further than the other 2. I tried using 45's for both the top and bottom connections but I just did not have the height. Making a 90 degree with 2 1.5" 45 degrees takes up a lot more room than I had, even with the stand as tall as it is.

No worries though, that is the open channel and is essentially dry except when starting up. My goal was to eliminate horizontal runs for air to easily vacate and I think I achieved it, even with the short 90 degree bends on the open channel.
 
Nice build. Is your return pump big? To support the manifold system and Dt return.

Thanks! As I have been testing, I have come to the conclusion I will likely need a second pump. The Vectra L1 does a good job but if I fully open the flow to both the 1" swirls AND the 3/4" returns, its a bit low. In fairness, I have no loc-line on anything, its wide open, so a little back pressure may change things. Once I dial it in, I'll know for sure. May add an M1 to pick up the returns if that is the case.

One thing is for sure, the bean-animal drain can handle it for sure. I have that L1 cranked all the way up and the siphon is dialed back about halfway so I have plenty of wiggle room.

I just finished fixing a few leaks I found and ran it overnight and no more leaks! I also tuned the drain plumbing a bit, and tested the overflow/sump capacity in the event of a power outage so I am ready to drain, clean, do some rock work and start filling with RO!
 
Happy to hear about the progress on leaks. I figured one vector a would not be enough.


Thanks! As I have been testing, I have come to the conclusion I will likely need a second pump. The Vectra L1 does a good job but if I fully open the flow to both the 1" swirls AND the 3/4" returns, its a bit low. In fairness, I have no loc-line on anything, its wide open, so a little back pressure may change things. Once I dial it in, I'll know for sure. May add an M1 to pick up the returns if that is the case.

One thing is for sure, the bean-animal drain can handle it for sure. I have that L1 cranked all the way up and the siphon is dialed back about halfway so I have plenty of wiggle room.

I just finished fixing a few leaks I found and ran it overnight and no more leaks! I also tuned the drain plumbing a bit, and tested the overflow/sump capacity in the event of a power outage so I am ready to drain, clean, do some rock work and start filling with RO!
 
All cleaned up from testing, now its time to fill her up!! Started yesterday around noon, looks like its going at a good rate.



Guess its time to start working on the rock work. I have some plans for some dramatic shelves and arches for the reefrock so i'll be using hydraulic cement to put it all together. Pics will follow.
 
Nice build so far... How much of clearance you have from the wall to the back of the tank? Also are you going to use a canopy?
 
Nice build so far... How much of clearance you have from the wall to the back of the tank? Also are you going to use a canopy?

Thanks, there's just over 4" of clearance, enough for the external overflow box and the overflow plumbing. I wanted it as close to the wall as possible and even made sure there was a 2" gap between the aluminum framing so I could run my 1.5" pvc drains down. 1.5" schedule 40 pvc has an outside diameter of 1.9" so it was the first thing I checked when the stand arrived! ;)

As for canopy, no. I don't like them, they are too bulky for me. I will be doing a more modern look as you will see in my latest update.
 
OK, its been a while since my last update. Man, time flies when things get busy. I managed to get quite a bit done even with a one week business trip and family visiting the week after.

I am afraid I did not take as many pictures as I should have but once the tank was filled, I started on the rock work. I used 165lbs of Walt Smith 2.1 rock and after laying out all the rock and dry stacking it, I was really amazed at the open rock structures I could make with the shapes. It took me about an hour of playing to get a feel for it but it really turned out well.



One bonus to family visiting, is my brother-in-law was more than willing to help me put together the shelf I had planned for above the aquarium. Good thing too, because it cam in at 104" long!! In my original design, I wanted something to hang my kessil 360's from, creating a more modern look. After a few conversations with the better half, we opted for a black pipe shelf. I have to admit, it came out really nice. Forgive the wire mess, I'll be cleaning it up soon.
 
Have you tried your water change procedure yet? I'm interested to read how your design will work.

I have tested it during my leak testing after the plumbing was complete. I really like the simplicity of it, all I do is turn off the return pump line and the reactor segment of the manifold (2 valves total) and turn on the drain line. Gravity does the rest!!

What I have not done yet is calculate the total water volume that drains off, its somewhere between 20-30 gallons but I wont know for sure till I get the storage tanks plumbed in and do a water change for real.

The storage tanks are the other part I have not tested yet. The plan is to build them high enough that new SW and RO will gravity feed to the sump. I'll be working on that this weekend.
 
I was strictly thinking of maintenance. My 150 is 30" tall and I have a really had time reaching the bottom, especially toward the back of the tank. Once i realized the error of my ways, I remembered how nice the height was! :)

Interestingly, there is very little difference cost-wise, though I think this point varies with each builder.

Agree on the height as well. My previous 120g was 24" and I was just able to reach the sand. I was always worried about underarm deodorant getting in the water. 30" would have been too deep so I stuck with 24" and went with 30" deep.

We have a similar story. I went from a 120g to 260g. I had a Ruby sump, same as yours. I also had a Nyos skimmer. I have a Vectra as well, but use it on my LifeReef skimmer now. I have a pair of Seaswirls as well.

What kind of structural support do you have under your tank, assuming you have a basement?
 
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