I don't believe downsizing will cause a problem. I do have a question. Why the triangle shape for the drains? Why not a straight line? I wider box will have more leverage and be more likely to pop off. Now the pipes will be supported (right ?) and the box is the proper thickness and attached correctly (right again ?) so it probably is not a problem. Just curios why that lay out.
Thanks
Yes, Miracles said that the box would have to be supported by triangle braces to make this work.
As for the straight-line, their design guys came back with that also, they just thickened the bottom pane and line the holes up straight and made the box 6". Fortunately I had measurements and CAD drawings of 90s and tees and that's too tight to fit a double-90 and a tee-90, so I have to go buy the parts and verify it, I think 7.5" box will work with what they had in mind, and it will be easier to secure the standpipes.
And I think your flow is plenty for a 120. Sometimes I think people get carried away with moving water with the circulation pump. You don't need all that water running thru the sump. Make up your desired tank circulation with powerheads or a CL system. I installed two of the #3 Sicce Voyagers with their timing controller which alternates them, 1 minute each is how I have it running - works really nicely, great flow. Also assuming one installs a satisfactory skimmer for aeration and removal of suspended organic pollutants. The skimmate from my magus is disgusting. It's like pooh. Probably is!!
Previously, the system ran a Mag 12 @ 780 GPH, a Koralia 4 @ 1200 GPH and 2 K3s at 850/ea which totals up to 3700 GPH. I wish to maintain that flow rate without powerheads or a CLS. I am not a big fan of CLS.
What I decided to do is switch to a Reefflo external pump and max out the flow at 3000GPH or thereabouts, and do away with the downsizing the pipe idea and the powerheads. Except maybe a Vortech 'cause I want one.
The filtration is only an Algae Scrubber and I was going to run it off the overflow, but due to several factors related to the space under the tank, I decided to run that off it's own pump, external, and customize the 40B sump to make it all snazzy with baffles and other neato ideas I came up with.
With all that said, here's the next question:
With a 1.5" pipe for the main siphon, do I need to go to a 2" 2nd pipe and emergency standpipe, or am I good with 1.5" all around?
IIRC, the suggestion to go one size higher on the #2 and #3 pipe was in the case of using a 1" siphon, because the #2 pipe stood less chance of closing off and gurgling or turning into a partial siphon. With all of them 1.5" I don't think that's an issue, and the #2 would be able to handle the total 3000GPH no problem if #1 got 100% blocked.