Within the couple hundred pages here I think someone has shared whereabouts the bulkheads are drilled for this setup. I am drilling for 1" bulkheads on a 6' 125 gallon. From what I understand, 2.5" down from the inside lip of the trim?
The top of coast to coast overflow box should line up with the bottom of the trim around the outside of the tank?
The siphon elbow should be 3/4" from the bottom of the coast to coast box?
The top of the upturned emergency elbow should be 1" underneath the top of the coast to coast box?
The diameter of the hole u are drilling is what decides how far from the top or edge of the glass u want to drill. Most 1" bulkheads call for a 45mm hole which is 1 3/4",So u would be 1 3/4" from the top of the tank to the top of your hole. So it will be 2 5/8" from the top of tank to center of your hole. U also want to have a minimum of 1 3/4" of glass between the holes. It can be more but not less. This is assuming your bulkheads call for 1 3/4" holes. If yours are different just do the math but I wanted to give a example incase I didn't explain it well.
Your emergency is going to be what it is. It doesn't have to be 1" below your overflow & it probably won't. If it ends up 1/4" or 1/2" u will be fine. Drill all your holes for the bulkheads the same height & let the emergency just be what it is.
The syphon elbow being 3/4" off the bottom will be fine. But that will be determined by how tall u build the overflow box. Mine is about 1/2" off the bottom & it works fine.