Where can I find info on large scale coral farming?

Back to ATS, or continuing, the two systems I am most familiar with are the 'original display' at the National Aquarium in Baltimore, and Inland Aquatics. Have you checked them out ?

Theres a lot of commercial versions around, but now with Chaeto I wonder if a conventional ATS is worth the effort?
 
I haven't run an ATS (only planted tanks) but I am very familiar with the setup in Baltimore, and have been reading Adey's book. I am also getting alot of guidance from other people here. Part of the idea behind using the xenia tank to start was that it should be hard to screw up that sort of setup too badly while I am learning my way around the setup. Hopefully I can get my feet wet with that one and then once I get it down I can tr it with another.

Does a chaeto system run any differently than a conventional ATS. It would seem to me that it would not be as efficient either in space or in uptake. Chaeto is such a slow grower how much more space does it take to make the same impact.
 
What kind of bioload are you anticipating ? Is it going to be xenia/anthelia only ?

Either conventional ATS or Chaeto would work I am sure, I havent seen Chaeto, have seen caulerpa stuffed refugium but the Chaeto is safer, no log growth and collapse. I honestly think whichever you want to go with will work, given a realistic refugium/sump size. One of the reasons I like the Baltimore Aquarium set up is the volume devoted to the eel grass.

If I build a vat I think I may include a section with Chaeto.

Any others here have experiences and input on the bioload a particular Chaeto filter can handle ?
 
I haven't tried a Chaeto-specific filtration system but I can say Chaeto has been good to us in the fuge for our 75g reef tank. It grows quickly, we throw away a basketball-sized clump probably every week to make room for more growth. So, raaden if you need a starter Chaeto culture just yell, we can set ya up ;)

-Sonja
 
I think an ATS or chaeto filter in a greenhouse would be a waste of sunlit surface area. A high efficiency skimmer does the same thing using a lot less space.
 
Raaden seems to be after reducing his water changes if I am remembering corrctly. All that salt really adds up on the $$$. I also agree with ctenophore on the space issues. Good news is that Algae's don't require as much light as the SPS, so you could place these tanks on your north end.

I personally think they have their place. I think you could benifit by having this type of filtration on your softie and zoanthid systems....possibly even feeding them a bit. I would be more inclined to use more skimmer power in the sps systems.
 
I think a greenhouse operation can actually maximize the potential of chaeto over other filtration. Best analogy I can offer is the number of towns in the south now using water hyacinth etc for sewage treatment. One town is now experimenting with using the excess vegetation on a methol plant .

Chaeto and other algaes remove, organics, the mass that Sonja removes weekly is an indicator of that. That isNOT slow growth.

I am starting to consider a vat with one end partitioned off to grow Chaeto, the vat having a plenum/ugf that will channel water to one end from where it is pumped back to the opposite end into the Chaeto. I'm still turning ideas over on it . I need to get the garage enclosed before it can be.
 
You can also sell off the macroalgae you harvest instead of throwing it away. I remember a few years back, Tropicorium was growing almost as much macroalgae as it was corals. It was $5 per handful and grew much faster than any coral. You probably won't make much money growing Caulerpa or Chaetomorpha, but if you got something like the so-called red grape growing, you could make some decent money from your "waste".
 
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My bioload, for the planned Xenia/Anthelia tank atleast, will be a 600G total system with only coral in it (planned, may add a herbivore or two if needed but don't anticipate it). The bioload, at full capacity, will be about 1000 stalks of xenia and about 2000 sq. in of anthelia. Without the fish and LR I am figuring it to be similar to a 150-180G regular tank, although with the feedings I am guessing it may be more like a 240G tank as far as disposal needs.

Sonja what kind of setup (tank size/inhabitants, chaeto size) are you getting the basketball from. I am wondering if I can get some sort of uptake numbers from it.

Ham is mostly right, but to elaborate what I am looking for is a way to most efficiently use all of the resources that I have. This includes space, but also includes income, equipment, supplements(incl salt, calcium etc), and to get the most saleable harvest possible. As a reference this first GH is going to be predominantly only for softies so I am mostly focused on these. The question about SPS was because I am in the early planning stages for an expansion (If I can get a farm loan) and wanted to see how this would affect it.

I will be posting more about how I am trying to come up with whether this or skimming is more efficient on the BP thread later today after I work out some of the potentials. My thought process though is that if the macro is potentially saleable that offsets the space to a point, whereas skimmers are very expensive (especially when you will need 18 of them, even If I build them myself), cost a significant amount to run, do not adapt very well to changes in environment, require more maintenance. They also have some really good benefits though to be fair. take up less space, are less troublesome to get started, I have more experience with skimmers(although I have also had good success with planted tanks), are more adjustable (although this could also be a negative as I am sort of a tweaker, leave the knobs alone, raaden :lol: ), and can have an immediate impact.

If I could get a good starter culture of Red Gracilaria (large enough to be stabilized) I think that would seal the deal. I could do a mixed bed of Grac sp. and Chaeto and I would get a pretty rounded nutrient uptake that I could then sell well for profit. I messed around with some numbers while reading Dynamic Aquaria this weekend and it seems that I would be net positive using the skimmer space + another 20% of my tank space. I could then have a single skimmer and switch it between multiple tanks rather than having two per station. I still need to create a layout that would allow this if I decide to go with all of the tanks in this setup (still going to do the trial first and see what happens) and see what the effects are there.

I think what I am trying to weigh is the extra space versus the profit potential, adjustability vs. adaptability, and of course the startup costs of the skimmers. Anyway I will post more of this on the BP thread later today or tonight as I have been wanting to put up a decision tree to see what people think about my process, and also as an exercise for people to see what the business planning process is like for me.

I have been reading the hyacinth story from the town in Florida, I think it is, and they have had good success in using macro flora which is what has me considering using macroalgaes

P.s.

Sonja, I am planning on coming up for a visit and some goodies when you get that 300G setup, or maybe a bit sooner as my 85 is just about done cycling :D

Jake, I sketched out a couple of plans for using an in-vat MacroFactory, when you are ready pm me and I can send you what I have. I am not sure how efficient plenum or UGF would be if you have to pump the water back up into the tank. It would seem to me that if you need a pump for each tank you might as well use that pump for the skimmer.
 
A coral greenhouse is a long way from a sewage treatment facility though. Every square foot of water is potentially worth $hundreds if not $thousands. A lot of effort is spent to create a controlled marine environment, which a sewage plant is not. Besides, chaeto creates other metabolites (yellow water) that typically require carbon or ozone to remove. I suppose it's worth a try, but I probably won't grow it unless customers ask for it. I can see doing a little bit of the more exotic macroalgae though, that way they serve as both filtration and profit.
 
Heres a question... Can any of the corals "use" the yellowing compounds from the algae, or is it just considered waste that MUST be removed? Hey you'd need less shade cloth:)
 
The sewage plants using water hyacinth have as a product water that is pure enough for drinking water. Major difference there.

Raaden I am wondering if you are thinking the macroalgae will take more space then it really would. Also, is this for frages or 'specimen rocks' with the softies on? If its rocks then putting macros on the rocks is also an aid.

Dicks system with the plenums/ugf works, and well, you are going to have pumping per tank any way you slice it. I have nothing against skimmers, but, they are an alternate way to do something, the ATS can do it without them and also do other filtration. ATS, combined with a plenum makes one strong filtration system. And no tweaking other then harvesting algae.
 
Jake,

What do you think would be a good estimate for space/volume to set aside for the macro.

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Ok, I am going hit the questions and responses, ramble a little bit and then at the end I will sum up some thoughts. It seems like this is a complex enough issue that the first thing to do is to get the information out, and then to try to make a decision, and everyone is bringing up good points.

I agree that square footage is king, a rough number for my setup on an average product is that a sf of tank space is worth about $280/year at full operation. When you consider that i will need 18 skimmers and associated equipment for my setup that will produce no sellable result at all that is quite a bit of space (but not tank space) and money lost as well (in equipment and energy). Understand also that there is alot of "extra space" that things could be "put". This extra space is where the skimmers will be. So it is hard to say what the skimmers are costing as far as space. When you put an ATS in a tank, that space is absolutely lost space for frags because it is space that would otherwise be used for frags.

I may well be expecting to need an excessive amount of space for the Macro's. I can't find anything concrete discussing the amount of space a macro colony needs to clean a given volume of water, so I guess I am expecting to need way to much rather than not enough. In addition the macros that seem most sellable (Chaeto/Red Grac) are the slowest growing kinds anyway. If I were putting a number on it, it seems to me that I will need atleast 20% of the space to be used for Macros. The only other thing that seems plausible is to put the macros at the bottom of the tanks under the fragracks. This has been the most promising idea and gives the best of both worlds. Especially since the two macros I am looing at grow in clumps that will not spread too quickly.


I am looking to do specimen rocks but I am a bit leary of putting macros on them directly (Caulerpas mostly, I might be okay with Grac). I know that I prefer not to have them on the rocks when I am buying a new piece, but I am not sure if this is the majority or the minority. I agree it is more aesthetically pleasing but those that have had them may run away. The bottom line is I may do both and see what I see. I definitely wouldn't disagree with what has been working at Tropicorium, and I am more in favor of the Algae scrubbers the more I learn about them. My point was more about doing less lifting of water. That requires much more in the way of energy than just moving water around within the same volume. The only exception would be that the lateral space may make it worth it cost wise to add a pump to lift the water from underneath.

The hyacinth system is much more of an ecosystem than any of us are considering creating. It has huge volumes and plenty of space for sediment reduction/deposition as well as many other natural processes, so it is much more than just an ATS. If you look up some articles on it some people are saying it should not even be considered an ATS and that they are simply using the name to create awareness of the concept, and for marketing/news purposes. Once again this is what I have been reading and I have no first hand knowledge.

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Well this has turned out to be a pretty interesting topic. I spent the better part of last night putting down ideas and working them through scenarios and I must say it is almost a dead heat between a strictly controlled system, a true ATS, and a plant scrubbing system, especially if I can make the macros work from the bottom of the tank. I didn't post any results yet because there was much more to this than I first anticipated. Here are the points that I have not come to a conclusion on.

The algae metabolites (yellow water) are a much more difficult issue to understand than they seem at first. The issue arises from the idea that this is still a somewhat controlled environment and will not have all of the aspects of a truly natural ecosystem. If we take this as an ecosystem and apply the concept of things just don't disappear, and have to be consumed and/or broken down, the metabolites could be an issue. I must admit I have not finished Dynamic Aquaria and have not seen this covered so I am guessing at best. It seems that the metabolites have to be consumed and further broken, but the question is what does this, and will this part exist in my planned system. I am starting to think that we cannot pick and choose what parts of the ecosystem we want to replicate and expect it to function properly. This seems to be especially true when talking about a propogation first system. If your goal is create an ecosystem only, this is doable, but for a system whose goal is product it is much more of an issue. When you also consider I will not be doing as much water volume changing as most the buildup issue concerns me.

What is the growth rate/uptake of both Chaetomorpha and Red Gracilaria. I feel that both of these aspects are very important in considering whether they are viable candidates for use in a plant scrubber. My experience with Chaeto is mostly as a pod harbour. I would keep just enough of it to make sure there were pods everywhere in my fuges and give away the rest. As this was the case I never really looked at the growth rate on a large scale, nor did I think about what it was doing to clean my system.
Red Gracilaria on the other hand I did measure growth but still never thought of it as a cleaning mechanism. The Grac was very slow growing at first but seemed to start exploding once it reached a good size. If I were to guess I would put it on par with what I am hearing about Chaeto once fully established. There is much less overgrowth/crash risk with these than other macros.
UPTAKE. This was the interesting part. From what I can find they are nicely suited to each other as far as what they take from the system. Each needs slightly different elements and shouldn't fight over anything but the basic compounds like fertilizer and such (phosphates, nitrates CO2 etc). They both also seem to produce less waste materials (metabolites) and have more complete cycles than other macros.

What are the other benefits of using these. Well a chaeto/pod ball should be easy to sell, both as a wholesale and possibly as a packaged product. I think I could get in the range of $2 a ball. Red Grac on the other hand would be a significant product. It grows well and once established and stable is very hard to screw up. It is less finicky than Chaeto and does not need to tumble, so can be grown out on rocks that can be harvested (much like the ATS screen). I would go with just Grac except that there is a large portion of waste products that it does not handle, and is not as pod friendly. Grac is also a very good profit mechanism, as tang food. If I am correct I should be able to sell an oz. (weight) Grac for about $6-8 which is almost 60% the $/sq. ft numbers of the corals themselves, although the growout time is a bit longer for the Grac. This could also be done wholesale or dried out as a packaged product.

With very limited information it would seem that if I could get a good bunch of each growing that it would grow fast enough to clean the limited systems I am planning. I will more than likely still need some skimming but it seems to me that I can rotate skimmers between stations (1 skimmer for three stations) rather than dedicated (2 skimmers per station).

To muddy the waters even more I am still considering a true ATS as well using the turf mix.
The ATS discussion goes as follows: Proven system with calculable (is this a word :confused: , it should be) numbers and yeild. A true ATS system is easily planned, prepared for, and there are many that can provide guidance on it. It is a proven way to acheive a given goal. It has a diverse population that will take care of the entire spectrum of waste materials and can adapt much quicker to changes in the environment in the initial stages (less so once a certain algae takes over the growth). This is the reason that I will use this on the first test system. It is much more of a known factor than putting all of my eggs into a plant scrubber. The down side is that there is no salable product at the end of the process, and with the efficiency concerns I foresee I need to squeeze as much as possible out of the total system. If the Plant scrubbers work out according to plan I am looking at an increased margin by about 8% (given my standard rate of 60% salable with a 17% production cost). The ATS will do little more than about 3% and that is only if I can completely remove skimmers from the system.

The last thing that I am considering is the pioneering aspect of it. I am still interested in making new things work and developing reproducible procedures for it. I understand the fine line between R&D and play/waste and how small businesses have little room for even R&D let alone company sponsored play, but this is one of the reasons that I am starting this project in the first place.

So unless I am far offbase with my comments aboce I am looking to start with a Xenia/Anthelia tank using a true ATS system and then once I have gotten that running I will look to convert another tank (most likely a ricordea) to a plant scrubber and see what happens from there.
 
This is an excellent thread, a LOT of great points coming up, not moot for me as I am looking at starting a couple vats over the winter. The first couple will be 8' by 4'Wide by 30" high, just under 600 gal, without substrate, probably around 550gals with. About a 5-6" substrate.

Tropicorium has something over one vat that I was thinking of modifying, they have a tray of mangroves over the end the water flows into the vat, its a couple feet over the water, he still sells some mangroves, he just has a stream of water going into the tray and then spilling over, it wouldnt be too hard to duplicate that with a bigger tray and deeper of chaeto, that way the space under the tray still gets enough light for coral growth.

the problem with the chaeto is figuring how much is needed, I havent seen a whole lot in print on filtering capacity per volume of chaeto.

Raaden once your ATS system is up and running I think the skimming need will be negligible. You might consider including some trays of the red Grac. checkerboarded through the vat.

Ref pumping from a plenum/ugf, you are talking about just a couple feet in the depths we have been talking about. For the water volumes of these size vats thats not a huge turnover or head to pump. Looking at just under 600 to 800 gals and turning it over say 3Xs an hour, isnt a huge pump, or electricity. The later is a concern to me as I am in a 78 cent/KW/hr area.
 
I though I would try to make this thread a little more lively, soo...


Jake is this the Mangrove tray you are talking about ?

t6
 
YES !!

Senile moment, should have taken a pic, but substitute a shallow box for the styros and fill with chaeto is my suggestion. His overflow of the boxes from the right to the left works fine. Its a very small return from the vat to the box,

one thing discovered in the McMurtry Aquaculture system developed at the U of NC was that for irrigating a gravel base to grow tomatoes, herbs etc from Tilapia affluent was that a periodic flooding of the substrate was more efficient then a constant immersion. I wonder if this would apply to the Mangroves too? For chaeto and macros then constant, but wondering about the mangroves. For myself the macros are the filter of choice, along with the ugf.

Anyhow, I think the width of the growing area here, above the vat would suffice for a chaeto growing area. The styro boxes are a good useage. That looks like about a 9 sq ft surface area, a 4-6" depth should give a good volume of macros.

Thanks for posting the pic, it makes discussion much easier.

The beauty of Dicks system is KISS, throughout. Doable and sustainable.

Congrats Mac on the new son ! Enjoy!

Dont ya just love those garden hoses for bulge control ?

Any more pics that you could post ? Lots of good ideas to look at. In the rear of the above pic is one of the very few pendants in the place. The bulk get standard flours. or natural light. OTOH, he is moving a lot of water.

The only one criticism I have of the vats is the ones next to the wall are VERY awkward to work in because of the width. A 5' width is fine, if you have access to both sides.
 
One thing does need expanding on, there are a number of pendants around the facility, but only several in use.

For anyone who has read Stephen Spottes books on filtration a look around Dicks operation shows the principles seriously applied.
 
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