Update
Update
Well after working on tank for a few days super late at night I finally got water in tank and ran several test. Happy I took Mike Janes advice and plumb tank and tested in garage. So let me update the many issues I hit and how it was fixed.
Problems/solutions:
PVC mock up was hard and after many cuts I glued it all just to find out the threaded bulkhead leaked even with tape.
![](/proxy.php?image=http%3A%2F%2Fi172.photobucket.com%2Falbums%2Fw24%2Fbigzman_photos%2FNew%2520Reef%2520Build%2Fth_20160611_043040_zpsgxdv20fb.mp4&hash=dcff6c34378d744f530defacaae52a78)
After a big hit to ego I decided to cut and try to salvage as much as possible. I tried suggestions of thread lock. Much better the second time around but still leaked just a very small amount (almost nothing). The drain stopped leaking entirely but the pressurized 1" returns still leaked.
Switching bulkheads:
Lucky for me I had my ghetto diy bulkhead wrench and was able to remove bulk heads to add new slip/slip bulk heads but had to mockup plumbing again.
Good part is that while the leak was so small the second time around I decided to continue flow testing and noise calibration. Rob thorn helped out big on this.
![](/proxy.php?image=http%3A%2F%2Fi172.photobucket.com%2Falbums%2Fw24%2Fbigzman_photos%2FNew%2520Reef%2520Build%2F20160613_191928_zpssv6n6pxc.jpg&hash=77a8a3950229569bb776f88a3791cfb5)
![](/proxy.php?image=http%3A%2F%2Fi172.photobucket.com%2Falbums%2Fw24%2Fbigzman_photos%2FNew%2520Reef%2520Build%2Fth_20160613_191956_zpspyusxwvz.mp4&hash=7d717d71f003979e376a71538a7ca7cc)
I raised the Durso as highest as I could and the emergency center drain is bumping the overflow lid. So far with some help this tank seems to run quieter than my old 210. Also had issue with not being able to run pumps on full power. After correcting Durso I can now run pumps at full power.
Here is sump with pumps on full blast:
![](/proxy.php?image=http%3A%2F%2Fi172.photobucket.com%2Falbums%2Fw24%2Fbigzman_photos%2FNew%2520Reef%2520Build%2Fth_20160613_192041_zpsixve23n5.mp4&hash=e75cce21d2604c75762436f4f3aa932b)
Sump is a bit noisy in video but I have a fix for it which I hope to have fixed tomorrow. Tested it today and it sounds promising.
What's next? Drain tank and move tank into house and start RO/di fill.
Update
Well after working on tank for a few days super late at night I finally got water in tank and ran several test. Happy I took Mike Janes advice and plumb tank and tested in garage. So let me update the many issues I hit and how it was fixed.
Problems/solutions:
PVC mock up was hard and after many cuts I glued it all just to find out the threaded bulkhead leaked even with tape.
After a big hit to ego I decided to cut and try to salvage as much as possible. I tried suggestions of thread lock. Much better the second time around but still leaked just a very small amount (almost nothing). The drain stopped leaking entirely but the pressurized 1" returns still leaked.
Switching bulkheads:
Lucky for me I had my ghetto diy bulkhead wrench and was able to remove bulk heads to add new slip/slip bulk heads but had to mockup plumbing again.
Good part is that while the leak was so small the second time around I decided to continue flow testing and noise calibration. Rob thorn helped out big on this.
![](/proxy.php?image=http%3A%2F%2Fi172.photobucket.com%2Falbums%2Fw24%2Fbigzman_photos%2FNew%2520Reef%2520Build%2F20160613_191928_zpssv6n6pxc.jpg&hash=77a8a3950229569bb776f88a3791cfb5)
I raised the Durso as highest as I could and the emergency center drain is bumping the overflow lid. So far with some help this tank seems to run quieter than my old 210. Also had issue with not being able to run pumps on full power. After correcting Durso I can now run pumps at full power.
Here is sump with pumps on full blast:
Sump is a bit noisy in video but I have a fix for it which I hope to have fixed tomorrow. Tested it today and it sounds promising.
What's next? Drain tank and move tank into house and start RO/di fill.