Native-
The plywood serves 2 purposes. First and foremost is to hold the equipment below. Secondly, the plywood prevents the legs and whole stand from racking. i.e. leaning one way or another.
Skip this one .. You answered this further down. Can't figure out how to do strikethrough here. I assume this is true even if the plywood is under the 2x4 frame?
You were concerned about losing 3 1/2" at the bottom by putting the 2x4's on end. Because the top rails are actually supporting the weight of the tank, and... transferring the load to the legs, you can get away with putting the bottom 2x4's on the "flat" thus gaining 2". The bottom 2x4's are there to hopefully evenly distribute the weight of the tank to whatever it is sitting on.
Is this true if
only the front 2x4 frame is laid "flat"? While the other 3 would still be on the edge.
As an example of why this is a good idea, if you had a wood floor, placing the weight of a large (100+ gallons) tank on a small area like the end of a 2x4, there is a greater than likely possibility of forever denting the floor. If the floor was tile, you could possibly crack the tile.
It will be sitting on carpeted concrete in the basement. I'm debating whether to remove the carpeting in that area so it will sit directly on the concrete.
The whole idea is to distribute the weight to a greater surface area. An example of this is why tracked vehicles (i.e. tank) is much better on a soft surface like sand than a wheeled vehicle. The contact point to the ground is greatly increased and weight distributed. A wheeled vehicle has only the contact point of the tire to bear the weight of the vehicle.
Kinda sorta makes a little bit more sense now. I still have trouble understanding weight distribution.
I know that you had mentioned a 30" tall stand, but unless you have a height constraint, you might look at going the extra couple of inches to get the space you need.
I think I've decided to change the design & add 2" in height. I'd still prefer to lay
ONLY the front 2x4 "flat" though to make getting the sump in/out easier.
I went a bit overkill on mine knowing that I would have a LARGE skimmer and additional equipment. My stand is actually 42". I had the room that you may not have, but I think you would be disappointed in the end if you had any issues further down the line that you could potentially prevent by going a couple of inches higher. Hope this helps-:lol2:
I have the room to make it taller, viewing is the reason for wanting it shorter. This tank will be viewable from font/back. The back side I like to sit on my couch to enjoy the tank & watch the fish. My current stand is 36" tall which means I have to crane my neck to look up. While 36" is good for front viewing I'm lazy & like to sit. :lol2:
Native-
I was just looking at your drawing again, and re-read you question. I have a few more thoughts.
Uneven weight distribution could cause unneeded stresses in various parts of the tank, potentially causing failure. If the tank weren't level and or twisted because of an unleveled or twisted stand, the stresses in the joints could be potentially greater than the joint was designed to handle. True of glass/silicone or even the welded joint of acrylic.
The 1/2" plywood on the very bottom of the stand WILL help prevent racking... sort of... I would however add a vertical 1/2" piece to the back of the stand between the upper and lower 2x4's (2x6 Upper??) if this is the direction you chose to go.
I was wondering if uneven weight distribution could cause problems with the tank. I use a 6' level & first make sure the stand is level. Then I put the tank on the stand, check both along the front & back length wise & then check front TO back depth. Then I add water & check again. So in other words I do get my tanks very level .. a 6' level makes it so much easier.
Ok .. so the bottom plywood does SORT OF help with racking. Kind of what I thought.
As far as a 1/2" piece of ply helping to distribute the weight, again... sort of.... I can tell you from experience that while a 1/2" piece of plywood is strong, it was never designed to carry the weight of a heavy fish tank. I think that a 2x4 on the flat at the bottom is better than the ply. Reason being, the weight of the tank being transferred by the 2x4 legs would actually transfer THROUGH the 1/2" ply.
Well it was going to have 3 sides of 2x4 on edge plus the plywood under that. I thought the weight would transfer down the legs & out the 3 sides of 2x4 & also to the plywood to spread it out even more .. OH wait .. So rather than the plywood distributing weight down to the floor it would just spread out across the plywood & not transfer to floor because the further you get from the legs the less downward force is applied? Or do I still not understand?
So if I have 4 bottom rails will the plywood under the frame be ok or still mess with weight distribution? Especially with the addition of front/back center supports.
You could do the opening in the middle bottom as you had drawn, but I would make that opening no more than a third of the overall tank width. Less the bigger the tank gets.
I was worried about not having a complete bottom frame. I haven't seen one yet that didn't one, other than those that put the 2x4 "frame" up off the bottom a couple inches, which then is not really a frame. To me only serves to stabilize the stand while all the weight is going down through the legs & to the floor .. not really distributing it.
I didn't like having not center support especially since I'm only using 2x4 for top rail. The way I had it designed it put the supports too far from the center. Plus it made those 2 end openings kind of narrow for my purposes. So decided to change that design.
I'll have 2x4
on edge for sides & back bottom rail but the
front 2x4 will be laid "flat". Will this be ok with just one 2x4 "flat" while the other 3 aren't?
I'll have 2-2x4's in the center. One in between the top & bottom rails the 2nd will be screwed to the center 2x4 running front to back & top/bottom rails. It will be similar to the corner legs in other words.
Same setup in the back.
Will I still need plywood on the back if I have one on bottom & 2 sides? Can I just use a diagonal cross brace instead on the back? It serves as my sofa end table. LOL
Sorry for being so difficult, asking so many questions & making such a long post. It was easier to read, understand & answer by quoting both posts. I really do appreciate your help.