How to build a CO2 regulator for your calcium reactor.

Here's an article that explains the difference between a single stage and dual stage regulator.

Source: http://www.alspecialtygases.com/Prd_single-stage_versus_two-stage_regulators.aspx

Single-Stage versus Two-Stage
Single-stage pressure regulators reduce cylinder pressure to delivery or outlet pressure in one step. Two-stage pressure regulators reduce cylinder pressure in two steps. Since the performance of each is influenced by mechanical characteristics, the choice of regulator depends on the requirements of the application.
The two most important variables to be considered are droop and supply pressure effect. Droop is the difference in delivery pressure between zero flow conditions and the regulator’s maximum flow capacity. Supply pressure effect is the variation in delivery pressure as supply pressure decreases while the cylinder empties.
Single-stage and two-stage regulators have different droop characteristics and respond differently to changing supply pressure. The single-stage regulator shows little droop with varying flowrates, but a relatively large supply pressure effect. Conversely, the two-stage regulator shows a considerable droop, but only small supply pressure effects. Generally, a single-stage regulator is recommended where inlet pressure does not vary greatly, or where periodic readjustment of delivery pressure does not present a problem. A two-stage regulator, however, provides constant delivery pressure with no need for periodic readjustment.

1vs2.png
 
Here's an article that explains the difference between a single stage and dual stage regulator.

Source: http://www.alspecialtygases.com/Prd_single-stage_versus_two-stage_regulators.aspx

Single-Stage versus Two-Stage
Single-stage pressure regulators reduce cylinder pressure to delivery or outlet pressure in one step. Two-stage pressure regulators reduce cylinder pressure in two steps. Since the performance of each is influenced by mechanical characteristics, the choice of regulator depends on the requirements of the application.
The two most important variables to be considered are droop and supply pressure effect. Droop is the difference in delivery pressure between zero flow conditions and the regulator's maximum flow capacity. Supply pressure effect is the variation in delivery pressure as supply pressure decreases while the cylinder empties.
Single-stage and two-stage regulators have different droop characteristics and respond differently to changing supply pressure. The single-stage regulator shows little droop with varying flowrates, but a relatively large supply pressure effect. Conversely, the two-stage regulator shows a considerable droop, but only small supply pressure effects. Generally, a single-stage regulator is recommended where inlet pressure does not vary greatly, or where periodic readjustment of delivery pressure does not present a problem. A two-stage regulator, however, provides constant delivery pressure with no need for periodic readjustment.

1vs2.png

I believe the dreaded End of Tank Dump (EOTD) is circumvented by a good two stage regulator?
 
This is my favorite regulator. The stainless steel Parker IR6000. Airgas is selling it for $900+. It's currently available on fleaBay for $250. Brand new in plastic bag. You can send a message to the seller and offer him for $150. He has 2 units available. Im so tempted to get them but i have too many regulators already. Remember to ask the seller how much psi the lower pressure gauge displays. Dont get it if it's 400psi or more. Below 200 is good to go.

Here is the item number.
271594359330
 
great thread, regulators look sweet, makes we want to build one

I was searching for a victor and came across this

http://www.ebay.com/itm/AERIFORM-CO...005?pt=LH_DefaultDomain_0&hash=item5402efecbd

however, looks like it was dropped, gauges are dinged and cover missing, CGA nipple bent,

So, there's a ton or regulators out there for sale, even found a few potential just listed as Victor regulator. Will have to do some homework

This is a stainless steel Victor SGT500 regulator. It's the top of the line model. The low pressure gauge is installed on the wrong port. This is an easy fix. However it has a missing cap cover like you mentioned. Like many other regulators on Ebay, you will need to replace it with the CGA320 nipple and nut. The Victor SGT500 regulator retails around $1,400 but I would pass on this one since it looks too beat up. It's still a good deal if you can get it for $40 shipped.
 
This is a really nice brand new Airgas dual stage. There are some biddings going on. I would pay up to $100 for this unit.

http://www.ebay.com/itm/261722372165?ru=http%3A%2F%2Fwww.ebay.com%2Fsch%2Fi.html%3F_from%3DR40%26_sacat%3D0%26_nkw%3D261722372165%26_rdc%3D1

This is another nice Airgas dual stage. Seller is accepting best offer. Shipping is a bit high at $27. So I would pay no more than $50 shipped for this unit.

http://www.ebay.com/itm/161547027531?ru=http%3A%2F%2Fwww.ebay.com%2Fsch%2Fi.html%3F_from%3DR40%26_sacat%3D0%26_nkw%3D161547027531%26_rdc%3D1
 
This is another nice Airgas dual stage. Seller is accepting best offer. Shipping is a bit high at $27. So I would pay no more than $50 shipped for this unit.

http://www.ebay.com/itm/161547027531?ru=http%3A%2F%2Fwww.ebay.com%2Fsch%2Fi.html%3F_from%3DR40%26_sacat%3D0%26_nkw%3D161547027531%26_rdc%3D1

Well, offer was accepted, 42 bux and change shipped. Noticed after auction the second stage gauge isn't zeroed out, that will need to be replaced. There is a ding in the gauge on the backside. Hopefully the reg works, it's barely worth shipping back since the shipping cost more than the item.
 
Well, offer was accepted, 42 bux and change shipped. Noticed after auction the second stage gauge isn't zeroed out, that will need to be replaced. There is a ding in the gauge on the backside. Hopefully the reg works, it's barely worth shipping back since the shipping cost more than the item.

Nice! if you open the gauge there is a metal U shaped inside, just slightly pinch it together a bit. That will move the needle to zero.
 
On that polished brass unit, is there some kind of coating or spray one can put on it to keep it like that polished, in a salty sump area?

The Wika forged brass valves you have on that brass one, is $35-$45 ea. new good price? They only come glycerin filled, little overkill of course for my purpose.

Whats the max PSI on a 5 gallon aluminum tank for CO2? For some reason, I was thinking 3000. But you wrote 900 in a post, seems low.
 
There is a coating spray that you can get from your local hardware store. The glycerin is overkilled but nice to have. They are very accurate. A few people asked me what is the different between the carbon doser box and the hoke 1300 series needle valve. All i can tell them is the 1300 series will keep the flow consistent. On the other hand, the electric regulator can fail. When it failed, the valve inside either stay opened or closed permanently.
 
The regulator I bought has stock gauges with the plastic bezels. Which i don't want.

Im hoping the Wika's bezels are glass. Who is your supplier for those if i may ask. I found them at Dale Foster Pressure gauges but are not in stock.
 
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