Hey Dale! There you are with your calculations again.
First off I have to give you credit where it is due, and you are the key reason why my manifold is where it is. Looks much better in person.
As far as flow rate, I don't have a target. In fact, I have done zero flow calculations for this entire set up. I am building the display plumbing with the idea of outflow being 4x the capacity of inflow. After talking with you I now know that the inflow will be under some pressure so it really is not an apples-to-apples comparison, but, I believe I am well within the range I need to be.
As far as the skimmer goes, it's just too complicated for me to take into account the various design parameters that you and others would determine. I am building a combination of a couple of designs in a robust size, and will do the wait-and-see. I can always add a re-circ pump or even a second skimmer if needed. If it gets even worse, I can rework the skimmer to include a beckett.
You're right of course that I need all the height and volume that I can get, but as you said before, height is limited to overflow height, and moreso by the pressure on the water at that height. Right now I have it set up so the oveflow water drops through the bulkhead and down about 8" before a 90 to the skimmer and have added an inch to the skimmer tower diameter. The skimmer footprint is restricted to about 16 x 14 if I want it to sit on the bottom of the sump. That gives me a lot of extra height though so I will try that first.
I know you made that post with the idea of getting some real numbers to put in your laptop so here they are:
--Overflow is 58" off sump floor
--skimmer base is 16 x 14 x 12"h
--Bottom of overflow 1-1/2" feed is at 50"
--that makes the effective skimmer body at 38" although I will build it a bit higher so I have room to increase water height if needed
I could make the base shorter but I do have those large BHs to install as well as needing significant strength to hold up the skimmer. And I am using extruded acrylic.
I don't think I can get 20gpm. In fact I am guessing around half that. I really appreciate your input and I can't believe my luck in meeting a local reefer who can share advanced technical knowledge of fluid movement!