Looking into the specs at the Spears website, it seems they come with EPDM, Buna-N, or FKM seals. The one at BRS doesn't specify, but none of them are Viton. Maybe still not worth it.[/QUOTE}
I am not able to find the link at the moment, however, GF (Georg Fischer) gate valves are available in either EPDM or Viton seals. Sch 80 valves, slip x slip, is the way to go. The GF valves disassemble in place, for seal repair/cleaning. Ref: securing the plumbing, rather than having it float in the stand.
I don't totally understand the dimensions for sched 80 vs 40. I'd have thought that pipe size specified internal size, so sched 80 pipe would be bigger outside and thus not fit into sched 40 slip fittings interchangeable with 40 pipe, but some specs I read shows that the internal diameter for sched 80 is different than 40.
So are the slip fittings interchangeable, and thus eligible for an exception to the "rule" since they're not threaded?
Why are we looking for exceptions? This applies to threaded fittings, and nothing else. The use of sch 80 threaded fittings in a sch 40 system, is based on mis-information that sch 80 threaded fittings are stronger than sch 40 threaded fittings. This is only true for solvent welded fittings. There is no reason to use sch 80 pipe and/or fittings in an aquarium system anyway. Valves are an exception to this, for longevity reasons, and one may consider unions in the same way.
The nominal pipe size is based on the inside diameter, however, the inside diameter is seldom the same as the nominal size. The inside diameter of Sch 80 is smaller than the same nominal pipe size in sch 40. So you are adding friction loss (reduction in flow) for an increase in strength that is not warranted.