Hitch08
New member
Do you have a square? Are all the parts cut square in both directions. That would be square along the 4" face and 2" face. Square cuts should not be that far off. If they are not square there will be twists created. The result can be a top that is not co-planer. If the legs are square and all the same length, there is a good possibility the top frame is not co-planer. Glass boxes full of water don't like this!
You need to take some measurements to find out where the problems are. Is the 2x8 not a consistent dimension? Is the 2x8 warped? Are the cuts square? Are the legs the same length? Are the frames (top and bottom) square? (measure diagonals) Is the top frame co-planer? (use winding sticks to find out).
One other thing. (Yes I will stop soon! :thumbsup: )
The pocket holes look like they are a long way from the end of the board. How did you determine their location? Does the screw exit the middle of the board end?
Woodnaquanut - I used my square to get a better idea of what is going on with the stand. My conclusion is that piece of 2x8 is slightly warped/was cut smaller. After pondering the issue for a while, I decided to add 2x4 screw strips and move forward. Between the pocket screws and the screw strip supports - plus a 3/4" skin - I think I will be OK.
Also, when I decided to make the stand a little shorter, I checked out where the screws were coming out of the 2x4's. Looks pretty good.